BURNiT WBS AC 110-Pell 90 Installation And Operation Manual Download Page 23

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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

8. BURNER OPERATING

8.1. I

gnition.

After  the  start  up  of  the  burner  from 

the control panel, the main pellet auger 

conveys certain amount of fuel from the 

pellet hopper to the burner. This specific 

amount  of  pellets  is  set  by  the  installer 

and  depends  on  the  fuel  characteristics. 

The fed-in quantity of pellets is conveyed 

from  the  auger  conveyor  built  in  the 

burner to the combustion chamber where 

it is being ignited using hot air.

8.2. Burning.

The  burning  process  takes  place  in  the 

combustion  chamber  and,  after  it  has 

been  fed  into  the  combustion  chamber, 

the  fuel  is  then  transported  from  the 

internal auger conveyor to the combustion 

chamber  in  portions.  This  allows  for 

constant and optimal burning rate of the 

fuel  .  Flame  intensity  is  monitored  by  a 

photosensor which monitors the burning 

and feeds data into the control unit  which 

enables  the  starting  or  stopping  of  the 

combustion  process,  if  necessary.    The 

output  of  the  burner  is  determined  by 

the intervals preset on the control panel 

taking into account the heating value, size 

and density of the pellets.

8.3.

 

Automatic cleaning system

.

The “Pell” pellet burner is equipped with 

innovative  automatic  cleaning  system 

for  the  combustion  chamber.  Thanks  to 

a  powerful  cleaning  motor  built  in  the 

burner body, air is being  blown in at high 

speed and rate thus removing all residues 

–  ash,  noncombustible  inclusions,  etc. 

built  up  into  the  combustion  chamber 

of  the    boiler.  These  automatic  cleaning 

cycles  last  several  seconds  and  can  be 

additionally  adjusted  as  well  as  their 

repeat rate depending on the load of the 

burner.

8.4.  Installer  prescriptions  regarding 

burner servicing and maintenance

Before the heating season it is mandatory 

to check up and clean the burner and its 

components.

It is mandatory to clean up the combustion 

chamber  of  burner  using  the  scraper 

brush from the maintenance kit. In case of 

combustion  chamber  orifices  clogged  by 

non-combustive material, those should be 

released using a bodkin. Clean thoroughly 

the inner combustion chamber using the 

scraper  brush  to  remove  all  deposits  on 

the metal surface. Use a vacuum cleaner 

to remove all sand and ashes from inside 

the combustion chamber. Check integrity 

of  gasket  between  outer  combustion 

chamber  and  closing  hatch,  replace  if 

compromised.

It is mandatory to clean dust off main fan 

and controller board

8.5.  Important  recommendations  for 

long-lasting and correct operation of the 

boiler

- For  assembly  and  installation  of  the 

burner  follow  the  requirements  in  this 

manual.

- Use  only  recommended  in  this  manual 

fuel.

- Disassemble the burner from the boiler 

body before clean it. Depending on fuel 

and  burner  settings,  clean  the  pellet 

burner once a month.

- User`s  training  for  operation  and 

maintenance of burner is performed by 

an authorized installer or service shop.

Failure 

to 

observe 

the 

installation 

and 

operating 

requirements described in the 

manual and the service booklet 

voids the warranty.

Summary of Contents for WBS AC 110-Pell 90

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL model serial number Set solid fuel boiler with pellet burner WBS Active Pell Version i0 1 1 EN...

Page 2: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE...

Page 3: ...13 7 4 Connection diagrams 16 7 5 Connecting the boiler to the mains power supply 16 7 5 Pellet burner connection to the fuel hopper and pellet auger 20 7 6 Connecting the pellet burner to the mains p...

Page 4: ...ements and regulations must be observed local construction regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitt...

Page 5: ...iler or in its proximity see diagram 1 for the minimum clearances Do not store flammable materials in the boiler room 1 2 3 Minimum clearances for installation and combustibility of construction mater...

Page 6: ...to utilize the emitted heat most efficiently To keep from losing heat into the ambience the boiler is insulated on the outside by 50 mm high temperature wool Reliable and safe The heat exchanging tubu...

Page 7: ...urs at equal intervals programmable start time 3 controls the operation of the circulation pump of the central heating 4 controls the operation of the pump of the domestic hot water 5 optionforcontrol...

Page 8: ...supply of air for reaching optimal combustion efficiency is easier to adjust since the fuel quantity in the combustion chamber remains constant and predictable Fuelefficiency Highcombustionefficiency...

Page 9: ...10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 100 100 100 1 Not more than 1 of the pellets may be longer than 40 mm max Length 45 mm 2 Dry weight 3 Particles 3 15 Mm particulate matter...

Page 10: ...nment package includes 1 Pellet Burner Pell with built up Control unit 2 Feeding chute 3 Fire irons 4 Auger 5 Technical passport Installation and operation manual 6 Service booklet and Warranty card 3...

Page 11: ...e base of the heating boiler according to diagram 1 The boiler must be placed in a position which allows for the easiest possible cleaning and servicing Installation must be carried out according to i...

Page 12: ...himney depends on its real height and the power capacity of the boiler see diagram 4 Please entrust choosing a chimney and its installation by a qualified professional The required distance between th...

Page 13: ...outlet 7 3 Connecting the boiler to the heating installation Such connection must be performed by a technician service shop authorized for such operations When the boiler is connected to a heating sy...

Page 14: ...raught 1 Check chimney condition and measure draught must be performed by an authorized service 2 Heating value of the fuel is too low 2 Make sure you use sufficiently dry fuel When using fuel with hi...

Page 15: ...ition and measure draught must be performed by an authorized service 2 Heating value of the fuel is too low 2 Make sure you use sufficiently dry fuel When using fuel with high moisture content after t...

Page 16: ...NUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 7 4 Connection diagrams Such connections must be performed by a technician service shop authorized for such operations Diagram 6 Connect...

Page 17: ...17 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 7 Connection of BURNiT WBS Active boiler to P type buffer tank and three way valve...

Page 18: ...SPORT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 8 Connection of BURNiT WBS Active boiler to combi tank KSC2 flat plate solar collector PK and...

Page 19: ...19 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 9 Connection of BURNiT WBS Active boiler to solar tank SON buffer thank P flat plate solar collector PK and three way valve...

Page 20: ...pellet burner to the mains power supply Such connection must be performed by a technician service shop authorized for such operations Caution ELECTRIC SHOCK HAZARD Before opening the unit switch off...

Page 21: ...agram of connection of internal devices sensors to the burner Inputs Group 1 RT Room thermostat PS Photo sensor RB Reverse burning B Boiler Group 2 WH Water heater Outputs FM Fan main SF Screw fuel SB...

Page 22: ...RT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE STB mounted on the front panel EMC FILTER Diagram 12 Wiring diagram of connection of external devices se...

Page 23: ...idues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their repeat...

Page 24: ...fault in the boiler Fuel is loaded in the combustion chamber and it is recommended to load logs of length equal to the combustion chamber length and stack them tight inside with least possible air gap...

Page 25: ...e change boiler burning mode to solid fuel Disassembling of barrier ribs 4 1 Open upper boiler door Just behind the boiler door are fitted upper and lower protective doors Disassemble upper protective...

Page 26: ...oiler flue pipes Ash deposits inside them obstruct the inflow of air into the firebox combustion chamber In case dismantling of air distribution pipes is needed use wrench S13 Once the ash is swept ou...

Page 27: ...ct value press button Enter to move to next parameter Display symbols explanation Auto Clean symbol appears in right upper part of display Active auto cleaning symbol means boiler automatic cleaning m...

Page 28: ...ion Use Enter button to movetonextscreenwitherrornotification in lower left part of display When the issue is corrected error notification can be deleted When disconnect the boiler from electrical sup...

Page 29: ...mperature inside the DHW tank drops by 5 C In this way the water temperature inside the DHW tank will be kept at a hysteresis of 5 C i e the water temperature will be between 65 C and 70 C Use UP and...

Page 30: ...nd by using the navigation arrows you can select the Standby menu and confirm the selection by pressing F The burner goes into extinguishing mode 10 2 5 Setting up delayed start From the start up scre...

Page 31: ...troller unit 10 3 1 Cleaning setup Theburnerperforms automatic cleaning before each ignition and shut down You can use this menu to adjust the running time of the main fan FAN and of the cleaning moto...

Page 32: ...ift down to lower mode of operation two flames Upon reaching 82 the burner enters into still lower mode of operation one flame Upon reaching 85 the burner enters into suspend mode Suspend Select the d...

Page 33: ...ut as a percentage value FAN Example with the period set at 20 seconds the pellet auger runs for 5 seconds feeding pellets in the burner and is off for 115 seconds Select the desired option using the...

Page 34: ...hot water pump Thermostat The checkmark in the box indicates that the device is active Select the desired option using the navigation arrows Use the Enter button to open the next parameter Use the F...

Page 35: ...et burner is equipped with three step output adjustment and their setting depends on the boiler and heat requirements of the heating installation 11 1 Calibration of auger fuel feed rate The auger fue...

Page 36: ...the fan output and it must be entered by a competent installer or service technician using gas analyzer period is 3240 grams 900 sec We then divide 3240 by 900 and get 3 6 grams of pellets per 1 secon...

Page 37: ...0 20 sec Fan 37 32 29 26 35 50 Setup Feed 4 sec 4 3 5 sec 6 sec 4 5 4 sec Cycle 20 sec 20 20 sec 20 sec 20 20 sec Fan 30 28 20 20 22 32 Setup Feed 2 4 sec 2 6 3 sec 3 6 sec 2 7 2 4 sec Cycle 20 sec 20...

Page 38: ...e default fire up threshold on condition that the temperature does not drop below this value for 2 min the default fire up time If these conditions are met the controller will switch to the operation...

Page 39: ...a star symbol will appear in the upper right corner of the display This function allows the user to safely operate the boiler If the fan is turned on DO NOT open the boiler This setting allows to tem...

Page 40: ...e that is the boiler required temperature and the actual boiler temperature e g if the set temperature has the value of 55 C and the hysteresis is 5 C After the set temperature 55 C is reached the HCW...

Page 41: ...ter priority function consists in that the consumption water is heated up before heating up water in radiators Change of the set HCW temperature can be done by pressing Exit button holding down for a...

Page 42: ...ature is set on the boiler that heats up water for the water heater the temperature set for the boiler is also the temperature set for the water heater While in the Summer Mode the letter L is display...

Page 43: ...ow the alarm value Thermal protection The boiler is protected with an additional bimetal sensor located at the boiler temperature sensor that disables the fan whenthetemperatureexceedsthecritical valu...

Page 44: ...ions of controller ST 81 1 Supply voltage V 230V 50Hz 10 2 Power consumption W 5 3 Ambient temperature C 10 50 4 Circulation pump outlet load A 0 5 5 Fan outlet load A 0 6 6 Temperature measurement ra...

Page 45: ...unit 2 Housing 3 High efficiency thermal insulation 4 Safety heat evacuator exchanger 5 Three pas flue gas flow 6 Water mantle 7 Combustion chamber 8 Metal ash grate 9 Ash andsoot container 10 Burner...

Page 46: ...ney draught Pa mbar 12 0 12 12 0 12 Insulation Boiler Doors high efficiency thermal wool high efficiency thermal wool Maximum power consumption of the boiler W 60 60 Electric power supply V Hz 230 50...

Page 47: ...2 12 0 12 14 0 14 16 0 16 20 0 20 high efficiency thermal wool high efficiency thermal wool W 60 60 60 110 110 110 V Hz 230 50 230 50 230 50 230 50 230 50 230 50 ENplus A1 ENplus A2 EN B C 65 80 65 80...

Page 48: ...2801300000004 2 82801300000006 2 82801300000008 3 89801300000006 3 89081300000020 3 89801300000024 3 89801300000037 4 89800000000005 4 89800000000011 5 89801381000001 5 89801381000002 5 89081300000023...

Page 49: ...ts load 6 8 mm kg 280 300 15 Height H mm 1260 Width L Depth D mm 772 730 Foundation B mm 53 Auger mounting opening C mm 76 Auger holder E P Pellet load hatch F mm 400 772 Hatch support G P Drainage ho...

Page 50: ...ion components must be submitted for processing to an authorized factory which complies with the environmental protection regulation 15 2 Recycling and waste disposal At the end of life cycle of each...

Page 51: ...AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL...

Page 52: ...9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem...

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