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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

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Display symbols explanation:

Auto Clean symbol appears in right 

upper part of display. Active auto 

cleaning symbol means boiler automatic 

cleaning mode.

Crossed-out flame symbol appears 

in upper right part of display. 

Means that the boiler enters into 

Extinguish mode.

CH  priority

  /Radiator/ symbol 

 

appears in upper part of display. 

Means  than  Central  Heating  priority    is 

set to heat up the central heating.

Domestic  Hot  Water

 /shower/ 

priority symbol appears in upper 

part of display. Means than 

DHW priority

  

is set to heat up the domestic hot water. 

When set DHW temperature is reached,  

DHW pump stops and CH pump is 

activated.

Parallel pumps /shower and 

radiator/ symbol appears in upper 

part of display. Means that  is set equal 

priority to both pumps. They work in 

parallel and are controlled by 

temperature sensors.

Summer  mode

 /shower and sun/ 

symbol means than is set Summer 

heating mode. Only DHW pump is active.

Burner  flame  symbol  appears  in 

upper right part of display. Means 

that burner is activated. Burner goes into 

Ignition  mode  and  upcoming  boiler  fire 

up.

Flame 3 symbol means 

Maximum 

output  mode 

of boiler.  In this 

mode the boiler operates at maximum 

output.

Flame 2 symbol means 

Medium 

output mode 

of boiler.  In this mode the 

boiler operates at partial output.

Flame 1 symbol means 

Low output 

mode

 of boiler.  In this mode the 

boiler operates at minimum output.

This symbol means 

Suspend mode 

of boiler.

The notice "

Hi

" appearance on the 

screen where the boiler 

temperature is displayed means 

that the measured Boiler body 

temperature is above 120°C. Flashing 

and  beeping  alarm  is  activated.    When 

the issue is corrected, notification can be 

deleted. When disconnect the boiler 

from electrical supply for few seconds 

and then switch on it again, boiler goes 

back  to  normal  operation. 

Notify  the 

authorized  installer/  service  to  be 

performed  immediately  inspection  of 

the boiler and heating installation.

Boiler increased temperature. 

 

Those two symbols appearance on 

the screen where the boiler 

temperature is displayed means that 

boiler temperature has increased up to 

99°C. 

Notify  the  authorized  installer/  service 

to be performed immediately inspection 

of the boiler and heating installation.

Error symbol

 appears in right upper 

part of display. Flashing and beeping 

error symbol mean error or fault in 

boiler  operation.  Use  “

Enter

“  button  to 

move to next screen with error 

notification in lower left part of display. 

When  the  issue  is  corrected,  error 

notification  can  be  deleted.  When 

disconnect the boiler from electrical 

supply for few seconds and then switch 

on  it  again,  boiler  goes  back  to  normal 

Summary of Contents for Pell 150

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER SERVICE SHOP PELLET BURNER Pell series Version i0 4 4 EN...

Page 2: ......

Page 3: ...rner to pellet auger and fuel hopper 12 7 2 Connecting the burner to the mains power supply 12 7 3 Trouble shooting 15 8 BURNER OPERATING 16 8 1 Ignition 16 8 2 Combustion 16 8 3 Automatic cleaning sy...

Page 4: ...oper operation of the product 1 2 1 Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed local construction regulations...

Page 5: ...clean it Unattended children must not be allowed access to premises with running pellet burner inside It is mandatory to assure a backup power generator of corresponding rated power see 12 3 Safety ru...

Page 6: ...tion when touching the observation port for monitoring the burning process It may be hot 1 2 3 Minimum clearances for installation and combustibility of construction materials The applicable minimum c...

Page 7: ...of the fuel 2 1 Design The burner is made of high quality stainless steel able to withstand temperatures of up to 1150 The burner must be installed on a heating boiler The burner consists of two parts...

Page 8: ...m of the burner short circuit high current etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all param...

Page 9: ...es Parameters Units ENplus A1 ENplus A2 EN B Diameter mm 6 1 8 1 6 1 8 1 6 1 8 1 Lenght mm 15 L 40 1 15 L 40 1 15 L 40 1 Bulk dentsity kg m2 600 600 600 Calorific heating value MJ kg 16 5 19 16 3 19 1...

Page 10: ...o consideration when choosing fuel for your Pell burner 4 TRANSPORTATION OF THE PELLET BURNER When loading transporting and unloading of the device appropriate safety equipment must be used in accorda...

Page 11: ...ll not have direct contact with the ground placed on pallets maximum two tiers and in their original packaging The storage period is not more than 2 years from date of manufacture It is recommended th...

Page 12: ...5 Mounting the pellet burner Pell to WBS boiler 1 WBS boiler 4 Auger 2 Pellet burner Pell 5 Fuel hopper 3 Auger flexible pipe 7 2 Connecting the pellet burner to the mains power supply Such connectio...

Page 13: ...ottom Sensor DHW Sensor Buffer top Sensor Temperature sensor in the water jacket of the boiler Internal Feeder blue blue Inputs Group 1 RT Room thermostat PS Photo sensor RB Temperature sensor at the...

Page 14: ...e brown blue brown blue brown blue brown blue L N Power Suplay 220 V L N Fuel Feeder L N CH Pump 220 V L N DHW Pump 220 V L N Boiler Sensor L N DHW Sensor L N Room Therm L N Buffer top Sensor L N Buff...

Page 15: ...manual 3 2 Low performance of the automatic cleaning system 3 2 Increase turn on frequency of the automatic cleaning system 3 3 Improper setting of fuel air mixture 3 3 Adjust using gas analyzer 4 Smo...

Page 16: ...dues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their repeat...

Page 17: ...combustion chamber housing 9 CONTROL UNIT 9 1 Controller view Explanation of buttons and indicators LCD screen The controller screen displays the information for the operation of the facility Explanat...

Page 18: ...2 symbol means Medium output mode of boiler In this mode the boiler operates at partial output Flame 1 symbol means Low output mode of boiler In this mode the boiler operates at minimum output This sy...

Page 19: ...automatic cleaning system is activated Symbol T indicates that room termostat has been activated In CH only mode when there is a signal from room termostat the burner burns 5 min at max power followe...

Page 20: ...emp 75 C and Hysteresis 05 C when water inside the boiler heats up to 70 C the pump will start When water temperature inside the DHW storage tank reaches 75 C the pump will stop It will restart once t...

Page 21: ...ction scheme according to wiring diagram Summer Mode Summer mode Boiler works for heating of domestic hot water only If you have selected the CH DHW option upon confirmation of command via the F butto...

Page 22: ...ury Fuel C Set the calorific value of used fuel The calorific value is marked on fuel package Feed Determine the number of cycles for screw calibration When entering a larger number of cycles will get...

Page 23: ...button to confirm and exit the menu 9 3 2 Cleaning setup The burner performs automatic cleaning before each ignition and shut down You can use this menu to adjust the running time of the main fan FAN...

Page 24: ...mode of operation two flames Upon reaching 82 the burner enters into still lower mode of operation one flame Upon reaching 85 the burner enters into suspend mode Suspend Select the desired option usi...

Page 25: ...n the next parameter Use the button to open the next page of the menu 9 3 8 Suspend Time In this menu you can adjust the time period for which the burner will remain in suspended mode and the time can...

Page 26: ...the controller menu Burner Feeder internal burner auger feeder Cleaner Motor Tstat NO Thermostat normally open There must be a checkmark on the internal pellet auger of the burner Burner Feeder Select...

Page 27: ...roller is in Standby mode Test EFan Speed Use this menu to test the fan exhaust if installed You can control the fan inrealtime without confirming anything using only the navigation arrows Use the but...

Page 28: ...amount of pellets collected in the bag over a 15 minute period is 4320 grams 900 sec We then divide 4320 by 900 and get 4 8 grams of pellets per 1 second Repeat the measurement in order to obtain con...

Page 29: ...roximately 100 ppm which is 2 5 times lower than the maximum allowed limits for harmful emissions in the EU Member States Thus you can reduce the amount of harmful emission and contribute to environme...

Page 30: ...0 50 50 50 Fan B E 20 1 20 1 20 1 22 1 32 1 Setup Feed 30 30 30 30 30 Fan B E 25 1 17 1 17 1 15 1 17 1 Suspend Feed 5 5 5 5 5 Fan B E 15 1 17 1 17 1 5 1 17 1 Suspend Time 5 min Interm Cleaning Cycle 3...

Page 31: ...agram 9 Elements of pellet burner Pell 1 Pellet burner Pell 6 Feeder chute 2 Auger flexible pipe connection 7 Burner housing 3 Auger motor 8 Combustion chamber corps 4 Automatic pellet auger 9 Combust...

Page 32: ...081300000020 3 89801300000024 3 89801300000037 4 89800000000005 4 89800000000011 5 89801381000001 5 89801381000002 5 89081300000023 5 89801381000003 6 78801100000001 7 83801200000001 7 83801200000009...

Page 33: ...250 390 350 450 550 350 450 600 500 500 450 500 500 800 Required chimney draught Pa 25 27 30 32 40 Boiler mounting kit P P P P P Heat output adjustment P P P P P Combustion Efficiency Emitted heat 96...

Page 34: ...disposal thereof is required separately from the normal flow of solid household waste Obsolete equipment shall be collected separately from other recyclable waste containing materials with adverse eff...

Page 35: ......

Page 36: ...tem bg 12 Madara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 13 Chelopeshko Shose Str 1839 Sofia Bulgaria t 359 2 903 97 80 f 359 54 874 556 e mail sales sun...

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