Burnham V1104H Installation, Operating And Service Instructions Download Page 1 | Manualshive

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Burnham V1104H Installation, Operating And Service Instructions Download Page 1

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INSTALLATION, OPERATING AND

SERVICE INSTRUCTIONS FOR

V11H SERIES

V11H SERIES

COMMERCIAL CAST IRON BOILER

COMMERCIAL CAST IRON BOILER

8142621R4 - 5/21

3050579

This manual must only be used by a qualified heating installer/service technician.
BEFORE installing, read all instructions in this manual and all other information
shipped with the boiler. Post all instructions and manuals near the boiler for
reference by service personnel. Perform steps in the order given. Failure to comply
could result in severe personal injury, death or substantial property damage.

Ce manuel ne doit être utilisé que par un installateur de chauffage / technicien
d’entretien qualifié. AVANT l’installation, lisez toutes les instructions de ce manuel
et toutes les autres informations expédiées avec la chaudière. Affichez toutes
les instructions et manuels près de la chaudière pour référence par le personnel
de service. Effectuez les étapes dans l’ordre indiqué. Le non-respect de cette
consigne peut entraîner des blessures graves, la mort ou des dommages
matériels importants.

Commercial Boilers

www.burnhamcommercial.com

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Summary of Contents for V1104H

Page 1: ...steps in the order given Failure to comply could result in severe personal injury death or substantial property damage Ce manuel ne doit tre utilis que par un installateur de chauffage technicien d en...

Page 2: ...n CSA B139 Installation Code for Oil Burning Equipment for recommended Installation Practices Equipment for recommended Installation Practices B The equipment shall be installed in accordance with the...

Page 3: ...he combustion chamber and potentially reduce boiler longevity In addition the return water cannot be introduced into the boiler if it is more than 40 F less than the idle boiler tem perature Continued...

Page 4: ...chaudi re ne convient PAS pour une installation sur un plancher combustible Ne pas alt rer ni modifier la chaudi re ou les commandes Faites appel votre entrepreneur ou un technicien qualifi pour vous...

Page 5: ...ou d autres substances toxiques ou nocives qui peuvent causer la mort ou des blessures graves et qui sont connues de l tat de Californie causer le cancer des anomalies cong nitales et d autres trouble...

Page 6: ...lief valve set pressures Cette chaudi re a une garantie limit e dont une copie est imprim e au dos de ce manuel Il est de la responsabilit de l installateur de s assurer que toutes les commandes sont...

Page 7: ...sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately fr...

Page 8: ...manches longues 3 Gants 4 Protection des yeux Prendre des mesures pour assurer une ventilation ad quate Laver d licatement toutes les parties du corps expos es avec du savon et de l eau apr s contact...

Page 9: ...g Steam Applications 37 Boiler Piping Domestic Hot Water DHW Applications 46 Tankless Heater Piping 47 Electric Wiring 48 SECTION IV OPERATING INSTRUCTIONS Filling System 52 Adjusting Controls 53 Adju...

Page 10: ...10 SECTION I GENERAL INFORMATION Figure 1 Dimensional Information...

Page 11: ...6 45 0 0 44 189 241 9397 9831 16 V1119H 114 5 115 5 3833 3865 12401 2976 3361 32 3 4691 346 1 401 4 47 7 0 43 199 253 9889 10338 16 V1120H 121 5 122 6 4066 4104 13154 3157 3568 34 3 4979 365 423 2 50...

Page 12: ...Figure 1 for boiler dimensional data FRONT Provide 54 service clearance for removal maintenance and servicing of burner and controls REAR Provide a minimum service clearance from the boiler jacket for...

Page 13: ...g an ample amount of outside air shall be provided in accordance with the following For boiler rooms adjacent to outside walls and where combustion air is provided by natural ventilation from the outs...

Page 14: ...ntional natural draft stack 15 minimum height or a stub vent sometimes called a diesel stack see Figure 3a See Table I for the proper vent outlet size For low silhouette vent terminations see Figure 3...

Page 15: ...de combustion peuvent fuir du monoxyde de carbone des joints de ces mat riaux et entra ner des blessures graves ou la mort Les installations ayant de longues distances horizontales ou une quantit exc...

Page 16: ...SECTIONS If the boiler was ordered to be field assembled follow the assembly procedure outlined on the following pages 1 ASSEMBLY OF SECTIONS MANUAL DRAW UP These sections are designed to be drawn to...

Page 17: ...NOT use steel iron head hammer to drive nipples without using a wood block Nipple damage may result Les mamelons doivent tre enfonc s uniform ment et la profondeur appropri e pour assurer des joints s...

Page 18: ...18 V11H SECTION ARRANGEMENT Figure 8...

Page 19: ...two 2 hours of applying sealant humidity and temperature affect cure time If a thick skin has been formed on the sealant bead remove and re apply sealant Sealant must be properly applied to ALL boiler...

Page 20: ...t The silastic sealant should continue to squeeze out wafer thin until the sections are connected metal to metal If the silastic has stopped squeezing out from the connection and the sections still do...

Page 21: ...upports de la veste doivent tre fix s voir la figure 8 la page 18 i LOCATE JACKET INTERMEDIATE PANEL MOUNTING BRACKETS NO 1 NO 2 AND NO 3 IN JACKET CARTON Brackets are shipped flat and must be formed...

Page 22: ...to draw up sections by applying pressure alternately on the draw up rods When rams reach stroke limit release pressure in ram pumps and then move clamps to new position Do not apply pressure directly...

Page 23: ...flue cover plates jacket or piping is installed 1 Tankless Heater Installation If boiler is ordered with tankless heaters install heaters with the gaskets provided Table V gives the maximum number of...

Page 24: ...24 SECTION III INSTALLATION INSTRUCTIONS Figure 15 Bare Boiler Assembly...

Page 25: ...still flush with raised flange on back section Tighten rear set of canopy J bolts only 10 Open either the rear flue outlet carton standard or top flue outlet carton optional 11 Attach the 1 8 x 1 wid...

Page 26: ...imilar process for bottom J bolt 9 Holding threaded end of top J bolt pull outward and at the same time push flue cover plate against castings Place one finger across J bolt at base of flue cover plat...

Page 27: ...om of support bracket approximately 1 as shown in exploded jacket detail 6 Channel Attachment V1104H thru V1112H Jacket Assembly refer to single channel usage chart Figure 22 a Attach each J U channel...

Page 28: ...28 Figure 20 V11H Series Jacket Assembly Boiler Models V1104H Thru V1112H...

Page 29: ...29 Figure 21 V11H Series Jacket Assembly Boiler Models V1113H Thru V1123H...

Page 30: ...Channel No 4 Req d Front J Channel No 2 Req d Rear U Channel No 4 Req d Rear J Channel No 2 Req d V1113H U46 J46 U34 J34 V1114H U46 J46 U40 J40 V1115H U46 J46 U46 J46 V1116H U52 J52 U46 J46 V1117H U52...

Page 31: ...each panel Refer to Figures 24 and 25 c Forward and auxiliary panels have reverse bend flanges on one side of panel These panels must be installed prior to rearward panels d If boiler is equipped with...

Page 32: ...d or interfere with the head of a burner air tube after insertion 5 Confirm that hole in insulation fits snugly around burner blast tube If hole is oversized remove burner mounting plate with burner a...

Page 33: ...33 Figure 28 Minimum Piping Recommendations for V11H Series Tankless Heater Manifolds...

Page 34: ...ur liminer le potentiel de br lures graves Ne pas installer de tuyaux dans des zones o le gel pourrait se produire Ne pas installer de vannes d arr t de bouchons ou de capuchons dans la tuyauterie de...

Page 35: ...s listed in the Burner Specifications Section VI of this manual Final adjustments should be made once the unit is installed and adjusted Width can vary with gas train configuration Add 6 to dimension...

Page 36: ...gravity circulation of boiler water during cooling system operation c Burnham Commercial recommends maintaining temperature differential drop across the system at 40 F or less and return water tempera...

Page 37: ...ll e sur tous les syst mes de vapeur retour par gravit La boucle Hartford n est pas requise sur les syst mes de retour par pompage 2 STEAM HEATING consult I B R Installation and Piping Guide No 200 Fo...

Page 38: ...RN 1 2 VALVE DRAIN SEE NOTE 5 REAR OF BOILER 1 SUPPLY REAR OF BOILER SEE NOTE 5 DRAIN VALVE 3 4 29 REAR OF BOILER 3 29 4 RETURN RETURN BRANCH 2B 2 SUPPLY 1 SEE NOTE 5 DRAIN VALVE 7 30 8 SUPPLY RISER 1...

Page 39: ...39 Figure 32 V11H Series Minimum Piping Recommendation Primary Secondary Water...

Page 40: ...40 Figure 33 Minimum Piping Details Bypass With Blend Pump...

Page 41: ...EE NOTE 5 DRAIN VALVE 3 4 29 3 X 12 NIPPLE AND BELL REDUCER SEE NOTE 4 SYSTEM PUMP BOILER CIRCULATOR MAX 4D CLOSELY SPACED TEES D SUPPLY 1 SYSTEM PUMP MAX 4D CLOSELY SPACED TEES D BOILER CIRCULATOR RE...

Page 42: ...42 Figure 35 Minimum Piping Details Multiple Boiler Application Primary Secondary Piping With Bypass...

Page 43: ...43 Figure 36 Minimum Piping Details Multiple Boiler Application Parallel Piping With Blend Pump...

Page 44: ...44 0 Figure 37 Minimum Piping Requirements V11H Series Steam Boilers Gravity Return...

Page 45: ...45 Figure 38 Typical Steam Piping Arrangement for Boilers with Pumped Condensate Return and Boiler Feed Unit...

Page 46: ...of several tankless coils piped in parallel emptying into a large storage tank and is typically used in larger DHW production applications such as hotel showers and laundries See Figure 42a for recom...

Page 47: ...nitaire il faut alors d terminer si une priorit d eau chaude est requise Si une priorit n est pas s lectionn e une production d eau chaude sanitaire irr guli re peut se produire au d but et la fin de...

Page 48: ...valve The mixing valve should be trapped by installing it below the cold water inlet to heater to prevent lime formation in the valve 3 Flushing of Heater All water contains some sediment which settl...

Page 49: ...49 Figure 42a DHW Generation with Tankless Coils Storage Tank and Destratification Pump...

Page 50: ...50 Figure 42b DHW Generation with Indirect Water Heater...

Page 51: ...51 Figure 43 Steam Boiler Safety Valve Hook Up Figure 44 Water Boiler Pressure Relief Valve Hook Up...

Page 52: ...e If make up water line is equipped with pressure reducing valve system will automatically fill to normal system design operating pressure Leave globe valve open j Open isolation valve in boiler suppl...

Page 53: ...s d huile ou de gaz s est accumul dans la chambre de combustion lorsque l unit est pleine de vapeur ou lorsque la chambre de combustion est tr s chaude E TEST CONTROLS Before installation the boiler...

Page 54: ...re steam boilers such as the V11H Series should be maintained with appropriate water treatment compounds Add water treatment compounds as recommended by your local qualified water treatment company 3...

Page 55: ...at hot water can be discharged with safety l Remove plugs from all available returns and wash the water side of the boiler as thoroughly as possible using a high pressure water stream m Refill the sys...

Page 56: ...aus s par la contamination par l oxyg ne de l eau de la chaudi re ou par l accumulation de tartre calcaire caus e par l ajout fr quent d eau There are many possible causes of oxygen contamination such...

Page 57: ...are recon nected properly NEVER operate boiler without all sight glasses and brackets in place and securely fastened and sealed Very HOT combustion gas may cause burn injury Read understand and follow...

Page 58: ...water to 1 part of phosphoric acid H2 PO4 deteriorated parts and support properly Seal all joints 2 CLEAN THE BOILER FLUEWAYS a Remove the smokepipe b Remove the jacket top and left side panels c Remo...

Page 59: ...applicable for mercury separation or discoloration DO NOT ATTEMPT TO REPAIR MECHANISMS IN THE FIELD Complete replacement mechanisms including necessary gaskets and installation instructions are availa...

Page 60: ...B H 5 50 x 45 B V1113H 21 3 Beckett CF2500 CF66KP 5 1 0 5 5 300 300 Hago L 6 00 x 45 B H 6 00 x 45 B V1114H 23 3 Beckett CF3500A CF80KH 2 2 0 8 0 300 300 Delavan L 6 50 x 45 B H 6 50 x 45 B V1115H 25...

Page 61: ...300 Delavan 10 0 x 80 33769 V1112H 19 8 Power Flame CR3 O 1 4 3 16 3 16 1 1 4 1 1 4 100 280 Delavan 12 0 x 80 33769 V1113H 21 3 Power Flame CR3 O 1 4 3 16 3 16 1 1 2 1 1 2 100 300 Delavan 12 0 x 80 3...

Page 62: ...er Flame CR2 G 20A 3 8 1 2 1 2 1 1 4 1 1 4 1 5 5 8 N A V1111H 2656 Power Flame CR3 G 20 3 8 1 2 1 2 1 3 4 1 1 2 3 2 5 8 1 1 8 V1112H 2887 Power Flame CR3 G 20 1 4 3 16 3 16 1 1 4 1 1 4 2 9 6 0 1 1 4 V...

Page 63: ...2 3 2 5 8 1 1 8 V1112H 19 8 2887 Power Flame CR3 GO 20 1 4 3 16 3 16 1 1 4 1 1 4 2 9 6 0 1 1 4 V1113H 21 3 3103 Power Flame CR3 GO 20 1 4 3 16 3 16 1 1 2 1 1 2 3 2 6 8 1 1 4 V1114H 23 3 3392 Power Fl...

Page 64: ...0 3 8 0 015 5 16 7 8 1 1 8 100 286 Delavan 2 5 50 x 80 B V1112H 19 8 Webster JB2O 10 3 8 0 015 5 16 3 4 1 1 4 100 292 Delavan 2 6 00 x 80 B V1113H 21 3 Webster JB2O 10 3 8 0 015 5 16 3 4 1 1 4 100 287...

Page 65: ...ter JB1G 07 1 4 1 8 1 4 3 4 1 1 16 3 1 V1111H 2656 Webster JB2G 10 3 8 0 015 5 16 7 8 1 1 8 2 4 V1112H 2887 Webster JB2G 10 3 8 0 015 5 16 3 4 1 1 4 2 6 V1113H 3103 Webster JB2G 10 3 8 0 015 5 16 3 4...

Page 66: ...er JB2C 10 3 8 0 015 5 16 7 8 1 1 8 2 4 100 286 Delavan 2 5 50 x 80 B V1112H 19 8 2887 Webster JB2C 10 3 8 0 015 5 16 3 4 1 1 4 2 6 100 292 Delavan 2 6 00 x 80 B V1113H 21 3 3103 Webster JB2C 10 3 8 0...

Page 67: ...09H 14 7 Carlin 801CRD 97980 3 4 1 2 150 150 Hago 2 6 00 x 45 H V1110H 16 5 Carlin 1050FFD 97981 1 4 1 8 100 100 Hago 1 9 00 2 3 75 x 45 SS V1111H 18 3 Carlin 1050FFD 97981 7 16 11 16 100 100 Hago 1 9...

Page 68: ...e availability of Burnham Commercial products or repair parts please contact Burnham Commercial Customer Service at 888 791 3790 or Fax 717 293 5803 For service or repairs to boiler call your heating...

Page 69: ...69 Figure 45 V11H Series Jacket Assembly Boiler Models V1104H Thru V1112H...

Page 70: ...60426080 6F Jacket Top Panel Assembly V1109H 1 60426090 6G Jacket Top Panel Assembly V1110H 1 60426100 6H Jacket Top Panel Assembly V1111H 1 60426110 6 I Jacket Top Panel Assembly V1112H 1 60426120 7...

Page 71: ...71 Figure 46 V11H Series Jacket Assembly Boiler Models V1113H Thru V1123H...

Page 72: ...H 1 60426144 9C Jacket Rear Top Panel Assy V1115H 1 60426154 9D Jacket Rear Top Panel Assy V1116H 1 60426164 9E Jacket Rear Top Panel Assy V1117H 1 60426174 9F Jacket Rear Top Panel Assy V1118H 1 6042...

Page 73: ...73 Figure 47 Bare Boiler Assembly...

Page 74: ...32 34 36 38 40 42 44 80861680 14 Tankless Heater Cover Plate Gasket One Required for each CT Section 8032601 15A V11H 2 Tankless Heater Assembly One Required for each CT Section 6032601 OR 15B Blank...

Page 75: ...75 Figure 47 Bare Boiler Assembly...

Page 76: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026034 28D Observation Port Shutter Machined painted 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 70260051 28E Spring Pin 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026035 2...

Page 77: ...501 Pipe Plug 3 NPT Square Head Black 1 1 1 1 1 1 806603514 Lowest Permissible Water Level Plate Form No 1204A 1 1 1 1 1 1 81460009 WATER TRIM V1104H 7 V1108H 11 V1112H 19 V1120H 23 PART NO Aquastat C...

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Page 80: ...80 Burnham Commercial P O Box 3939 Lancaster PA 17604 Revised November 1 2021...

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