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Burnham Independence, Operating And Service Instructions, Page: 9 / 104

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Burnham Independence Operating And Service Instructions Download Page 9

9

Figure 4: Base Gasket Installation

 II.  Knocked-Down Boiler Assembly

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Install Base-Burner-Manifold Assembly 

1.  Base-Burner-Manifold is shipped assembled from 

factory (Gas Valve and Pilot/Burner Assembly is 

shipped in the "Gas Controls Carton").

2.  Unpack base assembly and place in location where 

boiler is to be installed (Refer to Section  I: Pre-

Installation).

B.

 

Install assembled cast iron sections

 on base assembly: 

1.  Install (4) 5/16" x ¼" self-tapping screws through 

(4) holes in upper base flange with screw heads on 

underside of flange. Note: Screws are located in 

fiber gasket parts bag.

2.  Install ceramic fiber gasket. See Figure 4. 

3.  Position boiler above base with lugs cast in boiler 

sections centered over screws protruding from top of 

base. Lower boiler onto base taking care not to 

disturb ceramic fiber gasket. Secure with 5/16" 

locknuts and washers provided. See Figure 5.

Figure : Section Assembly Attachment

4.  Loosen nuts on tie rods until only finger tight.  
5.  If Steam boiler or Water boiler less tankless heater, 

proceed to Step C. 

6.  Water Boiler with tankless heater. Remove heater 

opening cover plate and install tankless heater as 

follows: 
a.  Place rubber gasket over heater coil and against 

heater plate. Align holes in plate and gasket. 

b.  Install water heater coil through opening into top 

nipple ports of boiler and fasten with 3/8" hex 

head machine screws and flat washers.

  Note: If tankless heater is not installed, heater 

opening cover plate must remain in place. 

C.

 

Test boiler for leaks

 before connecting to system and 

installing controls, trim and jacket. 
1.  Attach pressure gauge (capable of indicating 30 psi) 

on boiler. 

2.  Attach fill valve and piping to return tapping and 

purge valve to supply tapping. See Figure 6.

Figure : Hydrostatic Pressure Test

3.  Install plugs in remaining tappings.
4.  Fill boiler completely with water by venting air 

through purge valve. Close purge valve and apply 

water pressure of at least 10 psi but not exceeding 

30 psi gauge pressure. 

5.  Examine boiler carefully inside and outside for leaks 

or damage due to shipment or handling. 

Summary of Contents for Independence

Page 1: ...a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e b m u N l e d o M r e l i o B _ _ _ _ _ _ _ _ N I _ r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l l a t s n I r o t c a r t n o C g n i t a e H r e b m u N e n o h P s s e r d d A D N A G N I T A R E P O N O I T A L L A T S N I R O F S N O I T C U R T S N I E C I V R E S E C N E D N E P E ...

Page 2: ... o h s y l t n a c i f i n g i s n a c h c i h w r e l i o b e h t o t d e i l p p u s r e t a w p u e k a m f o e m u l o v e h t e s a e r c n i l l i w e h t n e h W n e g y x o d n a s l a r e n i m d e v l o s s i d e r a r e t a w p u e k a m n i d e n i a r t n E r e l i o b e h t f o e f i l e h t e h t d n a t n e m i d e s s a t u o l l a f s l a r e n i m e h t r e l i o b e h t n i d e...

Page 3: ...y l e v i t i s o p t u o h t i w r e l i o b s i h t f o s t n e n o p m o c y n a t c e n n o c s i d o t t p m e t t a r o n s g n i t t i f t n e m p i u q e d n a g n i h t o l c e v i t c e t o r p r a e w s y a w l A e r u s s e r p o n s a h d n a l o o c s i r e t a w e h t n o y l e r t o n o D s e i r u j n i d l a c s t n e v e r p o t r e l i o b s i h t g n i c i v r e s r o p u g n ...

Page 4: ... Figure 1 Dimensional Drawing ...

Page 5: ...N I 5 1 8 7 3 5 4 4 3 8 3 2 1 5 4 8 5 8 1 4 3 2 9 4 1 2 3 2 6 1 1 0 1 N I a d a n a C 9 t f 5 1 x 9 1 1 N I 5 8 8 2 1 0 4 4 1 0 2 3 6 1 4 5 2 7 2 1 2 1 N I 5 5 9 4 3 3 4 8 7 1 2 1 7 7 1 6 7 2 8 3 1 y e n m i h C f o p o t o t g n i n e p o d o o H t f a r D f o m o t t o b m o r f s i t h g i e h y e n m i h c 5 1 1 T P N 1 s i t o l i P g n i d n a t S n o i t i n g I s u o u n i t n o C 1 1 N I ...

Page 6: ... p O r o d n a r o d n a e v l a V n i a r D o t h s u B n r u t e R y t i v a r G l a n o i t p O r o d n a e v l a V n i a r D o t h s u B n r u t e R y t i v a r G l a n o i t p O G 2 6 3 N I d e g g u l P y r o t c a F 6 3 N I y l p p u S l a n o i t p O 2 1 7 N I y l p p u S d e r i u q e R 6 3 N I d e g g u l P y r o t c a F 6 3 N I y l p p u S l a n o i t p O 2 1 7 N I y l p p u S d e r i u...

Page 7: ... Installation Codes Sections 7 2 7 3 or 7 4 G N I N R A W r i a n o i t a l i t n e v d n a n o i t s u b m o c e t a u q e d A r e p o r p e r u s s a o t d e d i v o r p e b t s u m n o i t s u b m o c The following guideline is based on the National Fuel Gas Code NFPA 54 ANSI Z223 1 1 Determine volume of space boiler room Rooms communicating directly with space through openings not furnished wi...

Page 8: ... area shall be same as opening free area c Horizontal ducts Minimum free area of 1 square inch per 2 000 Btu per hour input of all equipment in space Duct cross sectional area shall be same as opening free area Alternate method for boiler located within confined space Use indoor air if two permanent openings communicate directly with additional space s of sufficient volume such that combined volum...

Page 9: ...5 16 locknuts and washers provided See Figure 5 Figure 5 Section Assembly Attachment 4 Loosen nuts on tie rods until only finger tight 5 If Steam boiler or Water boiler less tankless heater proceed to Step C 6 Water Boiler with tankless heater Remove heater opening cover plate and install tankless heater as follows a Place rubber gasket over heater coil and against heater plate Align holes in plat...

Page 10: ...ear flange of canopy and rest on floor Position rear panel and secure to jacket side panels with sheet metal screws For Models IN10 IN12 secure jacket upper rear panels to side panels with sheet metal screws 3 Secure bothjacket side panels to base with sheet metal screws 4 Position front tie bar and secure to jacket side panels with sheet metal screws 5 Positionvestibule panel and secure to side p...

Page 11: ...ot Burner Assembly shipped in Gas Controls Carton See Figure 10 Figure 10 Combustion Chamber 1 Remove jacket front removable door a Remove burner access panel located above burners b Install Pilot Burner Assembly where noted on gas manifold i Insert rear of burner in burner tray slot ii Position burner over the orifice NOTE The burner to the right may need to be lifted from the orifice to install ...

Page 12: ...ng 3 Attach black 18 2 harness to Blocked Vent Switch terminals Use end with two fully insulated disconnects 4 Secure harness to right side jacket panel with clamp 5 Insert harness through inch hole in right side jacket panel Secure with strain relief bushing J Intermittent Ignition EI Install Ignition Module 1 Mount ignition module mounting bracket to inside of right side panel using 2 6 x sheet ...

Page 13: ...evel the L404A pressure limit by carefully bending the syphon until the limit s leveling indicator hangs freely with its pointer directly over the index mark inside the back of the case See Figure 18A E C I T O N a n i y r u c r e m n i a t n o c s t i m i L e r u s s e r P A 4 0 4 L o D e b u t d e l a e s t o n h s a r t e h t n i t i m i l e c a l p e f i l l u f e s u s t i f o d n e e h t t a...

Page 14: ...shank on back of gauge DO NOT APPLY PRESSURE ON GAUGE CASE since this may destroy calibration of gauge f Attach Lowest Permissible Water Level Plate with sheet metal screws in location indicated in Figure 9 g Attach Frequent Water Addition Label above the Lowest Permissible Water Level Plate 3 All Steam Boilers and Water Boilers except EZW and WC Controls Cartons a Install Junction Box See Figure ...

Page 15: ...of gauge b Install hot water temperature limit and or combination control Remove well from control Screw well into Tapping H NPT See Figure 1 and 2 Install bulb in well as far as possible then tighten set screw c On boilers equipped with a circulator without tankless heater in areas where condensation of flue gases is encountered in boiler flueways a reverse acting circulator control should be ins...

Page 16: ... Attachment E Install Jacket Front Panel F Install Draft Hood Models IN3 through IN9 1 Locate and open Rear Draft Hood Carton 2 Position Draft Hood on Canopy Rear Flange See Figure 21 Top canopy flange must fully engage U shaped draft hood flange for proper installation and operation Care must be taken to assure that draft hood is level 3 Secure Rear Draft Hood to Canopy with wing nuts provided Se...

Page 17: ...uring cooling system operation G N I N R A W r o r e l i o b o t e g a m a d d n a n o i t a r e p o r e p o r p m i n i t l u s e r y a m r e l i o b e p i p y l r e p o r p o t e r u l i a F e r u t c u r t s E C I T O N h s e r f n i e i T t l u s e r l l i w n o i s o r r o c r e l i o b d e t a r e l e c c A s r e l i o b m a e t s n i r e t a w d e n e t f o s e s u t o n o D r e n e t f o s...

Page 18: ...imum E C I T O N e n i l r e t a w e s i o n m e t s y s e v i s s e c x e n i t l u s e r y a m l a u n a m s i h t n i d e i f i c e p s s a r e l i o b e p i p o t e r u l i a F r e v o y r r a c r e t a w d n a s n o i t a u t c u l f ...

Page 19: ...19 Figure 25 Recommended Water Piping for Circulator Zoned Heating System ...

Page 20: ...20 Figure 25A Recommended Water Piping for Zone Valve Zoned Heating System ...

Page 21: ...te operate boiler according to Section IX System Start up 6 A hot water boiler installed above radiation level must be provided with a low water cutoff device as part of installation The low water cut off must be mounted in the system piping above the boiler The minimum safe water level of a hot water boiler is just above the highest water containing cavity of the boiler that is a hot water boiler...

Page 22: ...to avoid a pressure loss due to the escape of air trapped in the boiler To perform a long term pressure test including the boiler ALL trapped air must first be removed from the boiler A loss of pressure during such a test with no visible water leakage is an indication that the boiler contained trapped air ...

Page 23: ...ority having jurisdiction G N I N R A W n o s d n u o p m o c d a e r h t r e p o r p e s u o t e r u l i a F f o s k a e l n i t l u s e r y a m s r o t c e n n o c s a g l l a s a g e l b a m m a l f G N I N R A W e b t s u m m e t s y s d n a r e l i o b o t y l p p u s s a G r o g n i l l a t s n i o t r o i r p f f o t u h s y l e t u l o s b a g n i p i p s a g r e l i o b g n i c i v r e s ...

Page 24: ...d e c i f i r o y l l a i c e p s s r e l i o b n a i d a n a C F x i d n e p p A d n a 2 1 8 n o i t c e S 1 3 2 2 Z I S N A 4 5 A P F N e d o C s a G l e u F l a n o i t a N e h t y b e l b a i f i t n e d i e r a s l e d o m r e l i o b e d u t i t l a h g i H l e b a l g n i t a r e h t n o d e t a c i d n i s i g n i z i s e c i f i r o l e b a l g n i t a r e h t n o x i f f u s r e b m u n ...

Page 25: ...i t s u b m o c e t a u q e d a r o f s n o i s i v o r p e r P e h t n i d e n i a t n o c s n o i t c i r t s e r n o i t c u r t s n i r i a n o i t s u b m o c w o l l o f d n a d n a t s r e d n u d a e R l a u n a m s i h t f o s n o i t c u r t s n i n o i t a l l a t s n I f o s e c r u o s r o s d i u q i l r o s r o p a v e l b a m m a l f r e h t o r o e n i l o s a g e r e h w e c n a ...

Page 26: ... single wall vent pipe may be used Arrange venting system so boiler is served by vent damper device 3 Where two or more appliances vent into a common vent the area of the common vent should be at least equal to the area of the largest vent plus 50 of the area in the additional vent s Do not connect the vent of this appli ance into any portion of mechanical draft systems oper ating under positive p...

Page 27: ...ot install on outside wall near fireplace or where influenced by drafts or restricted air flow hot or cold pipes lighting fixtures television or sunlight Allow free air movement by avoiding placement of furniture near thermostat VIII Electrical Figure 31 Vent Damper Connection Detail d Install cable clamp around flexible Vent Damper Harness Attach to jacket top panel See Figure 32 Figure 32 Vent D...

Page 28: ... a Vent Damper is continuously powered at Terminal 1 b When there is a call for heat the damper relay coil is energized through Terminal 5 if all limits ahead of the damper are satisfied c Relay coil closes contacts energizing damper motor causing damper to open d When the damper blade reaches the fully open position power is sent back to the boiler limit ignition circuit through Terminal 2 and th...

Page 29: ...29 Figure 34 Vent Damper Schematic Wiring Diagram Figure 33 Vent Damper Harness to Limit ...

Page 30: ...30 Figure 35 Wiring Diagrams Steam Continuous Ignition Standing Pilot Probe Low Water Cutoff ...

Page 31: ...oiler in operation Correct source of blockage and replace flame roll out switch e Thermocouple senses pilot flame and causes gas valve to turn off main burner and pilot burner gas flow should pilot burner flame extinguish H Steam Boiler with Continuous Ignition Standing Pilot and Probe Low Water Cutoff See Figure 35 1 Normal Operation a Thermostat calls for heat Thermostat Isolation Relay is energ...

Page 32: ...32 Figure 36 Wiring Diagrams Steam Intermittent Ignition EI Probe Low Water Cutoff ...

Page 33: ... flame extinguish Five to six minutes after shutdown Ignition Module restarts ignition sequence For Electronic Ignition Trouble Shooting Guide see Page 74 I Steam Boiler with Intermittent Ignition EI and Probe Low Water Cutoff See Figure 36 1 Normal Operation a Thermostat calls for heat Thermostat Isolation Relay is energized closing contacts b Vent Damper if used opens as stated in Vent Damper Se...

Page 34: ...34 Figure 37 Wiring Diagrams Steam Intermittent Ignition HSP Probe Low Water Cutoff ...

Page 35: ...tch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch d Flame Roll out Switch Automatically interrupts boiler operation when flames or excessive heat are present in vestibule Control is sing...

Page 36: ...36 Figure 38 Wiring Diagrams Steam Continuous Ignition Standing Pilot Float Low Water Cutoff ...

Page 37: ...f LWCO Automatically interrupts main burner operation when surface of boiler water falls to lowest permissible operating level Normal operation resumes when water returns to normal level c Blocked Vent Switch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler i...

Page 38: ...38 Figure 39 Wiring Diagrams Steam Intermittent Ignition EI Float Low Water Cutoff ...

Page 39: ...y interrupts main burner operation when surface of boiler water falls to lowest permissible operating level Normal operation resumes when water returns to normal level c Blocked Vent Switch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct...

Page 40: ...40 Figure 40 Wiring Diagrams Steam Intermittent Ignition HSP Float Low Water Cutoff ...

Page 41: ...tch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch d Flame Roll out Switch Automatically interrupts boiler operation when flames or excessive heat are present in vestibule Control is sing...

Page 42: ...42 Figure 41 Wiring Diagrams Water Continuous Ignition Standing Pilot Intermittent Circulation ...

Page 43: ...eration resumes when water temperature falls below set point b Blocked Vent Switch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Automatically interrupts boiler o...

Page 44: ...44 Figure 42 Wiring Diagrams Water Intermittent Ignition EI Intermittent Circulation ...

Page 45: ...n water temperature falls below set point b Blocked Vent Switch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Automatically interrupts boiler operation when flame...

Page 46: ...46 Figure 43 Wiring Diagrams Water Intermittent Ignition HSP Intermittent Circulation ...

Page 47: ... If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Automatically interrupts boiler operation when flames or excessive heat are present in vestibule Control is single use device If flame roll out switch is activated do not attempt to place boiler in operation Correct source of blockage and...

Page 48: ...48 Figure 44 Wiring Diagrams Water Continuous Ignition Standing Pilot Gravity Circulation ...

Page 49: ...erature is 250 F Normal operation resumes when water temperature falls below set point b Blocked Vent Switch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Automat...

Page 50: ...50 Figure 45 Wiring Diagrams Water Intermittent Ignition EI Gravity Circulation ...

Page 51: ...rmal operation resumes when water temperature falls below set point b Blocked Vent Switch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Automatically interrupts b...

Page 52: ...52 Figure 46 Wiring Diagrams Water Intermittent Ignition HSP Gravity Circulation ...

Page 53: ...l is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Automatically interrupts boiler operation when flames or excessive heat are present in vestibule Control is single use device If flame roll out switch is activated do not attempt to place boiler in operation Corr...

Page 54: ...54 Figure 47 Wiring Diagrams Water Continuous Ignition Standing Pilot Tankless Heater ...

Page 55: ...emperature is 250 F Normal operation resumes when water temperature falls below set point b Blocked Vent Switch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Auto...

Page 56: ...56 Figure 48 Wiring Diagrams Water Intermittent Ignition EI Tankless Heater ...

Page 57: ... Normal operation resumes when water temperature falls below set point b Blocked Vent Switch Automatically interrupts main burner operation when excessive vent system blockage occurs Control is a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Automatically interrupt...

Page 58: ...58 Figure 49 Wiring Diagrams Water Intermittent Ignition HSP Tankless Heater ...

Page 59: ... a multiple use device If blocked vent switch is activated do not attempt to place boiler in operation Correct source of blockage and reset blocked vent switch c Flame Roll out Switch Automatically interrupts boiler operation when flames or excessive heat are present in vestibule Control is single use device If flame roll out switch is activated do not attempt to place boiler in operation Correct ...

Page 60: ...ale on the pressure limit for 2 PSI and differential pressure DIFF scale below 2 PSI With an L404A1651 or an L404F1367 set cut out pressure MAIN scale on the pressure limit for 1 PSI and differential pressure DIFF for 5 PSI These pressures may be varied to suit individual requirements of the system See Figure 18A or 18B b Water without tankless heater set at 200 F c Water with tankless heater set ...

Page 61: ...61 Figure 53 Lighting Instructions Continuous Ignition System VR8200 and VR8300 Gas Valves ...

Page 62: ...62 Figure 54 Lighting Instructions Continuous Ignition System 7000 ERHC Gas Valve ...

Page 63: ...63 Figure 55 Operating Instruction Intermittent Ignition System SV9500 SV9600 VR8204 and VR8304 except IN12 Gas Valves ...

Page 64: ...64 Figure 56 Operating Instructions Intermittent Ignition System EI VR8304 IN12 only Gas Valves ...

Page 65: ...65 Figure 57 Operating Instructions Intermittent Ignition System HSP SV9501 and SV9601 ...

Page 66: ...ns Perform routine maintenance to assure optimum flame signal 1 Marginal Flame Signal less than 1 1 µA System may not operate reliably over time Service call recommended Note This indication may flash temporarily during or shortly after lightoff on some applications Check gas supply pilot burner flame sense wiring contamination of flame rod burner ground connection OFF No Flame or Flame Signal bel...

Page 67: ...15 5 Vac Control remains in wait mode When the fault corrects control resumes nor mal operation after one minute delay Check transformer and AC line for proper input voltage to the control Check with full system load on the transformer 6 2 5 minute Retry Delay On every third retry on same Call for Heat Initiate new trial for ignition after retry delay completed Check gas supply pilot burner spark ...

Page 68: ...Burner Flame Figure 59 Pilot Burner Flame Honeywell Q350 Figure 61 Pilot Burner Flame Honeywell Q348 Figure 60 Pilot Burner Flame Honeywell Q327 Figure 62 Pilot Burner Flame Honeywell Q3480 Figure 63 40mm Main Burner Flame ...

Page 69: ...ct igniter sensor cable from ignition module terminal 9 3 Hot Surface to Pilot Ignition HSP disconnect igniter sensor 3 wire quick connect from gas valve I Check low water cutoff steam only 1 Adjust thermostat to highest setting 2 With boiler operating open drain and slowly drain boiler N O I T U A C s s a l g e g u a g w o l e b n i a r d t o n o D 3 Main burners will extinguish when water level ...

Page 70: ...lockwise to increase manifold pressure If 10 0 inches w c can not be attained check gas valve inlet pressure If less than 11 0 inches w c contact gas supplier for assistance M Clean Heating System Steam A local qualified water treatment chemical specialist is a suggested source for recommendations regarding appropriate chemical compounds and concentrations which are compatible with local environme...

Page 71: ...o 180 F f Measure boiler water alkalinity pH should be between 7 and 11 Add recommended water treatment chemicals if necessary to bring the pH within the specified range 5 If unsteady water line foaming or priming persist a Follow Lighting or Operating Instructions to place boiler in operation See Figure 53 54 55 56 or 57 b Install gate valve shut off valve in Hartford Loop Install drain valves in...

Page 72: ...irculate the water through the entire system g Vent the system including the radiation h Allow boiler water to reach operating temperature if possible i Continue to Circulate the water for a few hours j Stop the firing equipment k Drain the system in a manner and to a location that hot water can be discharged with safety l Remove plugs from all available returns and wash the water side of the boil...

Page 73: ...e to extent necessary to remove obstructions and insure proper function of working parts R E G N A D r e t a w t o h y r e v d n a s t r a p g n i v o m y t i c i r t c e l e e g a t l o v h g i h s a g e l b a m m a l f s e s u r e l i o b s i h T e h t t a h t d n a f f o e r a s e i l p p u s r e w o p c i r t c e l e d n a s a g l l a t a h t e r u s s A e r u s s e r p h g i h r e d n u e c i...

Page 74: ...r leaks in accordance with Section VI Gas Piping Paragraph C 8 Replace Jacket Front Removable Door i Inspect connecting lines to boiler for accumulation of mud and scale Clean as necessary ii Examine wiring for brittle or worn insulation and clean electrical contact iii Inspect solder joints on bellows and float Check float for evidence of collapse Check mercury bulb where applicable for mercury s...

Page 75: ...ermittent EI pilot see Figure 66 l Use a round wire gauge to check spark gap 2 Spark gap should be 0 125 for optimum performance Figure 66 Honeywell Q348 Spark Gap H Install Burners by reversing procedures used to remove burner Main burners must be in slots in rear of burner tray and seated on main burner orifices Reconnect pilot gas supply and thermocouple lead continuous ignition or igniter sens...

Page 76: ...76 ...

Page 77: ...77 Honeywell Hot Surface to Pilot Trouble Shooting Guide ...

Page 78: ...othing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an air tight plastic bag First Aid Procedures If contact with eyes Flush with water for at le...

Page 79: ...Wholesale distributor Should you require assis tance in locating a Burnham Distributor in your area or have questions regarding the availability of Burnham products or repair parts please contact Burnham Customer Service at 717 481 8400 or Fax 717 481 8408 SERVICE RECORD DATE SERVICE PERFORMED ...

Page 80: ...1 1 1 1 1 1 D 1 0 1 x 6 1 8 3 d o R e i T 1 7 0 1 6 8 0 8 2 2 1 x 6 1 8 3 d o R e i T 0 1 0 1 6 8 0 8 2 7 1 x 6 1 8 3 d o R e i T 1 1 0 1 6 8 0 8 2 0 2 x 6 1 8 3 d o R e i T 2 1 0 1 6 8 0 8 2 3 2 x 6 1 8 3 d o R e i T 9 4 0 1 6 8 0 8 2 7 2 x 6 1 8 3 d o R e i T 4 1 0 1 6 8 0 8 2 9 2 x 6 1 8 3 d o R e i T 4 3 0 1 6 8 0 8 2 2 3 x 6 1 8 3 d o R e i T 5 3 0 1 6 8 0 8 2 6 3 x 6 1 8 3 d o R e i T 6 3 0 ...

Page 81: ... 0 0 1 1 1 6 1 3 7 0 0 1 1 1 6 1 3 8 0 0 1 1 1 6 1 4 8 0 0 1 1 1 6 1 3 9 0 0 1 1 1 6 1 C 2 y l b m e s s A n o t r a C d o o H t f a r D y p o n a C e t e l p m o c 2 0 1 0 1 1 1 6 1 1 2 0 1 0 1 1 1 6 1 2 1 1 0 1 1 1 6 1 2 2 1 0 1 1 1 6 1 D 2 1 x 0 2 t l o B e g a i r r a C 5 1 1 0 6 8 0 8 4 4 4 4 4 4 4 4 4 4 E 2 4 1 r e h s a W t a l F 3 0 6 0 6 8 0 8 4 4 4 4 4 4 4 4 4 4 F 2 0 2 t u N x e H 7 0 4...

Page 82: ...1 9 6 0 0 6 8 1 7 1 1 9 7 0 0 6 8 1 7 1 1 9 8 0 0 6 8 1 7 1 1 9 9 0 0 6 8 1 7 1 1 9 0 1 0 6 8 1 7 1 1 9 1 1 0 6 8 1 7 1 1 9 2 1 0 6 8 1 7 1 B 3 r e p p a r W e s a B 1 1 3 0 0 6 8 1 7 1 1 1 4 0 0 6 8 1 7 1 1 1 5 0 0 6 8 1 7 1 1 1 6 0 0 6 8 1 7 1 1 1 7 0 0 6 8 1 7 1 1 1 8 0 0 6 8 1 7 1 1 1 9 0 0 6 8 1 7 1 1 1 0 1 0 6 8 1 7 1 1 1 1 1 0 6 8 1 7 1 1 1 2 1 0 6 8 1 7 1 1 B 3 n o i t a l u s n I d n E e ...

Page 83: ... 4 9 0 0 6 8 1 6 1 1 4 0 1 0 6 8 1 6 1 1 4 1 1 0 6 8 1 6 1 1 4 2 1 0 6 8 1 6 1 D 3 s r e n r u B n i a M h c n I 1 y a r T r e n r u B 5 0 3 0 0 6 8 1 7 1 5 0 4 0 0 6 8 1 7 1 5 0 5 0 0 6 8 1 7 1 5 0 6 0 0 6 8 1 7 1 5 0 7 0 0 6 8 1 7 1 5 0 8 0 0 6 8 1 7 1 5 0 9 0 0 6 8 1 7 1 5 0 0 1 0 6 8 1 7 1 5 0 1 1 0 6 8 1 7 1 5 0 2 1 0 6 8 1 7 1 s r e n r u B n i a M m m 0 4 y a r T r e n r u B 7 3 0 6 0 8 1 7...

Page 84: ...L t e k c a r B 1 1 0 6 4 0 7 1 1 1 1 1 1 1 1 1 1 H 3 t n e m h c a t t A t e k c a J d n E t h g i R t e k c a r B 2 1 0 6 4 0 7 1 1 1 1 1 1 1 1 1 1 J 3 t n a l a e S e s a B 2 0 0 6 0 2 6 1 1 1 1 1 1 1 1 1 1 K 3 F e p y T g n i p p a T f l e S w e r c S x 0 2 d a e H n a P s p i l l i h P d e t a l P 0 0 7 0 6 8 0 8 6 1 6 1 6 1 6 1 7 1 7 1 7 1 7 1 1 2 1 2 L 3 x e H F e p y T g n i p p a T f l e ...

Page 85: ... 0 0 6 2 2 8 1 3 5 0 0 6 2 2 8 1 3 6 0 0 6 2 2 8 1 3 7 0 0 6 2 2 8 1 3 8 0 0 6 2 2 8 1 3 9 0 0 6 2 2 8 1 3 0 1 0 6 2 2 8 1 3 1 1 0 6 2 2 8 1 3 2 1 0 6 2 2 8 1 D 4 l a r u t a N s a G y l n O k n i P 5 4 e c i f i r O r e n r u B n i a M 1 1 7 2 2 8 3 5 7 9 e t i h W 7 4 e c i f i r O r e n r u B n i a M 0 1 7 2 2 8 2 1 4 1 6 1 8 1 1 2 3 2 D 4 y l n O P L n e e r G 5 5 e c i f i r O r e n r u B n i...

Page 86: ...3 2 8 1 1 1 1 1 1 1 s a G l a r u t a N t o l i P g n i d n a t S n o i t i n g I s u o u n i t n o C t l o V 4 2 B 4 t e k c a r B t o l i P 8 4 h t i w r e n r u B n i a M 3 4 1 6 3 2 8 1 1 1 1 t e k c a r B t o l i P 1 4 h t i w r e n r u B n i a M 6 3 1 6 3 2 8 1 1 1 s a G P L t o l i P g n i d n a t S n o i t i n g I s u o u n i t n o C t l o V 4 2 B 4 t e k c a r B t o l i P 1 4 h t i w r e ...

Page 87: ...c i f i r O r e n r u B n i a M 4 3 7 2 2 8 2 3 5 e c i f i r O r e n r u B n i a M 2 2 7 2 2 8 3 4 5 6 7 8 y l n O a d a n a C t F 0 0 5 4 0 0 0 2 e d u t i t l A h g i H s a G l a r u t a N D 4 7 3 e c i f i r O r e n r u B n i a M 9 1 7 2 2 8 2 6 3 e c i f i r O r e n r u B n i a M 1 7 7 2 2 8 3 4 5 6 7 8 y l n O a d a n a C t F 0 0 5 4 0 0 0 2 e d u t i t l A h g i H s a G P L D 4 2 5 e c i f ...

Page 88: ... t r e b o R e v l a V s a G C 7 S C H R E 0 0 0 7 6 5 1 0 6 6 1 8 1 1 1 1 5 4 A 3 K T T I e v l a V s a G 0 8 0 0 6 6 1 8 1 1 1 F 5 A 9 0 3 Q l l e w y e n o H e l p u o c o m r e h T 4 2 0 6 3 2 8 1 1 1 1 1 1 1 1 1 1 e n a p o r P P L t o l i P g n i d n a t S n o i t i n g I s u o n i t n o C e v l a V s a G d n a r e n r u B t o l i P 5 A 5 9 7 2 2 A 0 5 3 Q l l e w y e n o H r e n r u B t o l...

Page 89: ...6 3 2 8 1 1 1 1 1 1 1 1 1 1 G 5 y l b m e s s A e r i W d n u o r G 4 5 0 6 3 1 6 1 1 1 1 1 1 1 1 1 1 e n a p o r P P L I E n o i t i n g I t n e t t i m r e t n I e v l a V s a G d n a r e n r u B t o l i P 5 A 5 1 4 3 1 A 8 4 3 Q l l e w y e n o H r e n r u B t o l i P 7 0 1 6 3 2 8 1 1 1 1 1 1 1 B 5 P K 6 4 1 8 8 3 l l e w y e n o H e c i f i r O t o l i P d e d u l c n I A 5 h t i w 1 1 1 1 1 ...

Page 90: ... P 1 0 6 9 V S l l e w y e n o H e v l a V s a G 8 3 2 0 6 6 1 8 1 1 1 F 5 p i l c h t i w y l b m e s s A r o s n e S r o t i n g I l l e w y e n o H d e d u l c n I A 5 h t i w 1 1 1 1 1 1 1 e n a p o r P P L P S H n o i t i n g I t n e t t i m r e t n I e v l a V s a G d n a r e n r u B t o l i P 5 A 5 0 6 4 1 C 0 8 4 3 Q l l e w y e n o H r e n r u B t o l i P 8 4 1 6 3 2 8 1 1 1 1 1 1 1 B 5 4...

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Page 93: ...6 1 3 4 0 0 1 4 0 6 1 3 5 0 0 1 4 0 6 1 3 6 0 0 1 4 0 6 1 3 7 0 0 1 4 0 6 1 3 8 0 0 1 4 0 6 1 3 9 0 0 1 4 0 6 1 3 0 1 0 1 4 0 6 1 3 1 1 0 1 4 0 6 1 3 2 1 0 1 4 0 6 1 4 l e n a P e l u b i t s e V 4 3 0 0 1 4 0 6 1 4 4 0 0 1 4 0 6 1 4 5 0 0 1 4 0 6 1 4 6 0 0 1 4 0 6 1 4 7 0 0 1 4 0 6 1 4 8 0 0 1 4 0 6 1 4 9 0 0 1 4 0 6 1 4 0 1 0 1 4 0 6 1 4 1 1 0 1 4 0 6 1 4 2 1 0 1 4 0 6 1 5 l e n a P r a e R 5 3 ...

Page 94: ... 0 1 4 0 6 1 6 4 0 0 1 4 0 6 1 6 5 0 0 1 4 0 6 1 6 6 0 0 1 4 0 6 1 6 7 0 0 1 4 0 6 1 6 8 0 0 1 4 0 6 1 6 9 0 0 1 4 0 6 1 6 0 1 0 1 4 0 6 1 6 1 1 0 1 4 0 6 1 6 2 1 0 1 4 0 6 1 B 6 l e n a P p o T r a e R 1 6 3 0 0 1 4 0 6 1 1 6 4 0 0 1 4 0 6 1 1 6 5 0 0 1 4 0 6 1 1 6 6 0 0 1 4 0 6 1 1 6 7 0 0 1 4 0 6 1 1 6 8 0 0 1 4 0 6 1 1 6 9 0 0 1 4 0 6 1 1 6 0 1 0 1 4 0 6 1 1 6 1 1 0 1 4 0 6 1 1 6 2 1 0 1 4 0 6...

Page 95: ...7 6 r e l l i M l l e n n o D c M f f o t u C r e t a W w o L 7 1 5 0 6 1 0 8 B 8 0 0 4 G C r o F e b o r P 9 2 6 0 6 1 0 8 1 9 y l n O O C W L e b o r P h t i w k n a h S d e d n e t x E s s a l G e g u a G 8 2 1 6 5 0 8 1 y l n O O C W L t a o l F h t i w k n a h S d r a d n a t S s s a l G e g u a G 0 2 0 6 5 0 8 A 0 1 7 6 3 1 F 4 0 4 L l l e w y e n o H t i m i L 9 6 3 0 6 1 0 8 1 B 0 1 0 9 x ...

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Page 98: ...tion Box 4 11 16 x 4 11 16 x 2 1 8 81361761 1 1 1 1 1 1 1 1 1 1 2 Transformer J Box Adapter Plate 7011001 1 1 1 1 1 1 1 1 1 1 3 Sheet Metal Screw 8 x 1 2 Type B Phillips Head Blunt 80860019 2 2 2 2 2 2 2 2 2 2 4 O CL Bushing Heyco OCB 875 8136066 1 1 1 1 1 1 1 1 1 1 5 J Box Attachment Bracket 7131001 1 1 1 1 1 1 1 1 1 1 ...

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Page 102: ...in either the supply or return piping The minimum safe water level of a water boiler is at the uppermost top of the boiler that is it must be full of water to operate safely What Kind Typically in residential applications a probe type LWCO is used instead of a float type due to their relative costs and the simplicity of piping for a probe LWCO How to Pipe A tee is commonly used to connect the prob...

Page 103: ...conditions set forth below U S Boiler Co Inc Lancaster Pennsylvania hereby extends the following limited warranties to the original owner of a residential grade water boiler manufactured and shipped on or after July 1 1991 ONE YEAR LIMITED WARRANTY ON RESIDENTIAL GRADE WATER BOILERS U S Boiler Co Inc warrants to the original owner that its residential grade water boilers comply at the time of manu...

Page 104: ...conditions or operated with water conditions and or fuels or additives which cause unusual deposits or corrosion in or on the heat exchanger 5 This warranty applies only to boilers installed within the United States and Canada 6 In order for this warranty to be effective a The boiler must have been properly installed in a single or two family residential dwelling This warranty does not apply to bo...

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