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7

Steering Mast Adjustments

The steering mast assembly features separate handlebar height and tilt angle adjust-
ments. These adjustments will allow you to set the han dle bars at the appropriate 
height and distance from your body. The correct adjustment will result in a 90° 
bend at the elbow (see photo on page 6).

Steering Mast Height Adjustment

1.   Loosen the binder clamp at the bottom of the steering mast upper tube.

2.   Adjust the handlebars to the desired height and tighten the binder bolt.

IMPORTANT NOTE: There is a minimum required insertion of the steer-

ing mast lower tube into the steering mast upper tube. This minimum 

insertion is required for proper strength of the steering mast assembly. 

Under no cir cum stanc es should the steering mast height adjustment 

be set so that the MINIMUM INSERTION mark on the lower tube is vis-

ible beneath the upper tube. 

ADJUST STEERING MAST PROPERLY: The MINIMUM INSERTION mark on 

the steer ing mast lower tube must not be visible below the steering 

mast upper tube AT ANY TIME. If the steering mast height adjustment 

is set beyond the MINIMUM IN SER TION mark, the steering mast may 

become dam aged or break, which could cause you to lose control 

and fall, causing se ri ous injury or death. 

CHECK YOUR BRAKE CABLE ENGAGEMENT: Before you begin every 

ride, or move the steering mast fore/aft, depress the front and rear 

brake levers to ensure proper brake cable engagement. Failure to 

do so could result in brake cables that are not properly engaged 

which could in turn result in an accident and serious injury or death. 

If you have questions or concerns about the length of your brake 

cables, contact your local dealer for assistance.

 

Steering Mast Tilt Range Ad just ments

It is a good idea to check the tightness of your steer ing mast pivot bolt before and 
after every ride. The steering masts on all 2004 recumbents (in this manual referred 
to as Type 2 steer ing masts) have only the rear ward tilt range setting ad just ment. 
Set the rear ward tilt setting of the steer ing mast to the de sired po si tion by ad just ing 
the ad just ment bolt as de scribed above.

Some Type 2 offset stems feature a re mov able for ward stop bolt.  This bolt serves 

Summary of Contents for RECUMBENT

Page 1: ...Important Safety Operating Information 3 III Sizing Adjustments 5 IV Assembly Instructions Wheelbase Conversion 9 V Suspension Tuning 15 VI Accessories Trailercycle Trailer Towing 16 VII Fastener Torq...

Page 2: ...bent Burley Adult Owner s Manual for Multi Speed Bicycles Recumbent Owner s Manual Supplement This manual Warranty Card IMPORTANT Read the BurleyAdult Owner s Manual and Owner s Manual Supplementthoro...

Page 3: ...e this bicycle among automobile traffic or other cyclists before you are thoroughly familiar with its handling characteristics Failure to do so could result in accident and serious injury or death The...

Page 4: ...f any with your recumbent bicycle To familiarize yourself with this condition test ride your bicycle in a safe open space such as an empty parking lot IMPORTANT It is important to learn where front wh...

Page 5: ...ke REPLACE PROTECTIVE STRIP ON FORK WHEN DAMAGED Some Burley recumbent models feature front forks with a protective plastic strip at the top of the right side fork leg Damage to the surface of these f...

Page 6: ...oming off These important safety features should not be removed from the bicycle CLOSE QUICK RELEASE MECHANISM AND ADJUST PROPERLY Riding yourbicyclewithseatquick releasemechanismsopenorimproperly adj...

Page 7: ...steering mast upper tube AT ANY TIME If the steering mast height adjustment is set beyond the MINIMUM INSERTION mark the steering mast may become damaged or break which could cause you to lose control...

Page 8: ...f the plastic seat slider blocks in the range of adjustment holes provided Notehowmovingthesliderblockstodifferentadjustmentholeschanges the recline angle of the seat frame 4 Slide the seat fully rear...

Page 9: ...Steerer Tube Locking Collar Some Burley recumbent models have a convertible wheelbase feature identified by linkage steering with two headsets Please review the following information regarding the fo...

Page 10: ...endicular to the main frame of the bike 4 Using a 10mm wrench tighten one nut on the linkage rod against the bearing 11mm wrench Tighten the other nut against the linkage rod 5 Attach the linkage rod...

Page 11: ...aring compo nents if required 7 Install the steering mast on the fork steerer tube Adjust bearing preload and tighten the handlebar stem 8 Connect the front brake cable and adjust the front brake Rout...

Page 12: ...brackets between the two sides of the seat frame side plates Install the pivot blocks from the inside by inserting the pivot block pin through the hole in the seat bottom bracket and then through the...

Page 13: ...ion is easiest if performed before installing the seat frame on the bicycle 2 Slide the seat bottom brackets between the two sides of the seat frame side plates Installthepivotblocksfromtheinsidebyins...

Page 14: ...s to steering mast extended length TYPE 2 steering masts have cable housing stops at the left or non drive side of the fore aft centerline Both brake cable housings are routed to the rear pair of cabl...

Page 15: ...terature from the manufacturer for adjustment specifications IMPORTANT This shock is only rated to 300 psi Do not exceed 300 psi in your Cane Creek shock Damage to the shock may result Suspension Pivo...

Page 16: ...Alternative Hitch To pull a Burley child or cargo trailer use the quick release Alternative Hitch with all Burley recumbents Rear Rack Installation and Use Rear touring racks may be used with Burley r...

Page 17: ...in lb Swingarm strut and rack mount bolts 50 65 in lb Steering linkage rod attachment bolts 100 120 in lb Upper shock mount bolt 150 200 in lb Lower shock mount bolt 150 200 in lb Idler wheel mount bo...

Page 18: ...your view too low and your knees may hit your hands A90 bend at the elbows with the bar ends pointing down and slightly forward is a common setting 4 Starting off from a standstill requires a good pu...

Page 19: ...tforBurleyrecumbentsisexceeded Burley cannot be responsible for failure due to improper as sembly modification of parts or instructions neglect abuse accident and or normal wear The warranty does not...

Page 20: ...ely owned business we bring an uncommon degree of personal pride and attention to our work Use our products with confidence and satisfaction Copyright 2004 by Burley Design Cooperative Burley is a reg...

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