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15.

 

Flue Gas Analysers – Installation & Servicing Facts 

 

 

Please read this sheet even if you have fitted our fires before.  
 

 

Please  leave  this  sheet  with  the  customer  as  reference  for  future  servicing  of  the 
appliance.  

 

 

Please explain to the customer how the fire works and the details and facts listed on this 
sheet, particularly what the catalyst does and doesn’t do.  
 

 

If  you  have  any  doubts  about  the  test  procedure  please  visit  our  website  or  call  our 
technical help line 

 

Testing – Points to note…  
 

 

Before testing ensure that the room size is correct for the heat output of the fire. 30cu³ 
for 2.5kw output, 40cu³ for 3.5kw and 50cu³ for 4.5kw.  

 

 

In  all  installations  regardless  of  room  size  there  must  be  an  air  vent  positioned  at  least 
one  metre  from  the  fire  at  either  high  or  low  level  through  an  outside  wall  providing 
100cm²  of  free  air.  (For  the  Republic  of  Ireland  2  vents  of  not  less  than  60cm²  must  be 
provided at high and low level, with minimum vertical separation of 1.6m). 

 

 

The analyser used must  be manufactured to BS7967 and the test must be carried out in 
accordance with BS5871 Pt 4 

 

 

The  catalytic  converter  needs  heat  to  work,  therefore  before  you  start  testing;  the  fire 
must have been lit and burning on full for at least 15 mins.  

 
There are two tests to carry out. A Co / CO² ratio test and a room centre CO test.  
 

1.

 

The first test is the CO / CO² ratio test and should be carried out at the fire exhaust vent, 
do not  stick the  probe  of the analyser in through the  grill but  move the probe  back and 
forth 1 inch in front of the outlet grill. (We use a piece of perforated 8mm pipe attached 
to  the  analyser  with  flexible  rubber  tube).  You  should  record  a  ratio  of  no  more  than 
0.002  %  (20ppm  CO  to  1%  Co²).  It  is  advisable  to  have  a  high  sample  of  CO  as  this  will 
improve the test 

 

2.

 

The second test is the room centre CO test. You should stand in the room centre with the 
probe at waist height and read the level of CO; this should be no more than 9ppm over 
ambient peak. Please record these readings on the customers guarantee card.  

 
Our  Flueless  fires  also  contain  the  following  safety  devices  (an  ODS  (Oxygen  Depletion  Sensor) 
and FSD (Flame Supervision Device). Point out to the customer that unfortunately these are not 
found on all gas hobs; which are also flueless devices)

 

 
 
 
 
 
 

Summary of Contents for G4240

Page 1: ...H THE USER Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Telephone 44 0 1572 756956 Fax 44 0 1572 724390 e mail info burley co uk web www burley co uk G4240InstUser G20 31 Issue Sept08 v...

Page 2: ...n Injector manual valve Elbow 92 300 Elbow 92 90 Injector remote Elbow 92 170 Elbow 92 85 The inlet pressure must be within 1mBar of specification with all gas appliances in the house switched on and...

Page 3: ...tre m divide the room volume in cubic feet by 35 3 3 7 The heater must not be installed in high rise blocks of flats unless a gas supply already exists bed sitting rooms basements which are not open o...

Page 4: ...xtra part no SPACERKIT and can stand directly against a wall Care should be taken with wall coverings as it may discolour them over time 4 3 The fire comes with a 60mm spacer fitted to the front trim...

Page 5: ...the pull from the cavity causing heat build up on the fire surround back panel or moisture ingress from the cavity 4 12 Any under grate draught devices must be sealed off 4 13 If using the fire in a...

Page 6: ...pushing gas pipes through walls seal the pipe ends to prevent debris entering the pipes 6 4 Drill and fit cable fixing positions in accordance with diagram or alternatively drill and fit screws throu...

Page 7: ...rect coal is fitted in the correct place There must be a clear gap between the two sets of coals Always replace the glass after laying the coals Do not attempt to use the unit with broken damaged glas...

Page 8: ...there is a pressure of 20mb 1mb for natural gas appliances or 37mb for propane appliances Now turn on every other gas appliance in the house and re check the pressure The pressure must still be within...

Page 9: ...remove all debris around the pilot light The logs and backing brickwork contain refractory fibre RCF Excessive exposure to these materials may cause temporary irritation to the eyes skin and respirato...

Page 10: ...7927 first zero the equipment and sample the entire width of the combustion product outlet Ratio of CO CO2 should be less than 0 002 within 30 minutes 20ppm CO per 1 CO2 A reading of CO in the room ce...

Page 11: ...e made battery housing Note If the fire emits a beeping sound this is just the safety system priming itself Because the remote control uses battery power when in the stand by mode The battery will nee...

Page 12: ...sensor into a clearer position In the event of the fire not working check both of the above points before calling an engineer 5 To ignite the fire point the handset at the fire push and hold simultane...

Page 13: ...the test must be carried out in accordance with BS5871 Pt 4 The catalytic converter needs heat to work therefore before you start testing the fire must have been lit and burning on full for at least...

Page 14: ...e consult the relevant manufacturer Only use replacement catalyst supplied by Burley If you or the customer detects any odours from the fire please remember that the catalytic convertor is not an air...

Page 15: ...nstaller Tolerances It is important to take a gas rate test over a reasonable period of time so that the capacity of the meter is used On low Input appliances such as our flueless this is even more cr...

Page 16: ...hin the first year as with all gas products every gas appliances must be serviced every year The appliance has not been subject to misuse accident or repaired or fitted by anyone other than a CORGI fi...

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