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17.

 

Gas rating of Burley Fluless Appliances 

 

Burley’s  Flueless  Gas  Appliances  are  all  gas  input  rated  in  the  factory  and  undergo  further  line 
tests for combustion, sooting and visual  performance. For  Installers  who wish to gas input rate 
appliances we need to establish tolerances for pass and fail. 

Manufacturers Tolerances 

The  Heat  Input  on  appliances  can  be  expressed  as  either  a  Nett  or  a  Gross  figure.  When  the 
installer is gas rating from the meter they will be using gross heat input which is 10% higher than 
Nett. This conversion has to be taken into account if the manufacturer has quoted a nett figure. 
The  manufacturer  also  has  to  account  for  production  tolerances  on  pipes,  injectors,  valves  etc 
and is allowed a f/-5% tolerance on the maximum rate. 

Burn Down 

Cold  appliances  generally  allow  a  greater  rate  of  gas  to  pass  through  them  and  once  the 
appliance warms the gas density alters and causes the rate to reduce to the figure stated. This is 
known as Burn Down. 
Manufacturers carrying out their technical tests allow appliances to be fully warm and burn down 
before taking readings and this is typically after 1 hour. Some appliance manufacturers quote a 
‘cold’ figure for the gas rate so that installers can measure this immediately.  

Installer Tolerances 

It is important to take a gas rate test over a reasonable period of time so that the capacity of the 
meter  is  used.  On  low  Input  appliances  such  as  our  flueless  this  is  even  more  critical  because 
uncertainties can creep in. It is worth measuring over a 5 minute period to make sure. 
It is also important to get your inlet pressure to 20mBar. 
In a gas appliance factory compensation is also made for variations in  

 

% Saturation of Gas 

 

Variation in Calorific Value 

 

Variation in Gas Density 

 

Gas Temperature 

 

Gas Pressure 

 

Atmospheric Pressure 

 

Meter Calibration 

 

Stopwatch Calibration. 

In  the  home  it  is  not  possible  to  correct  for  these  therefore  an  uncertainty  factor  needs  to  be 
built into all measurements.  
Currently CORGI do not quote a figure on this uncertainty but the measured gas rate could vary 
by +/-5%. 

Conclusion 

In adding all the variables together,  

 

an appliance quoting Gross Heat Input could be anything from +/-10% of the quoted heat 
input 

 

an appliance quoting Nett Heat Input could be anything from 0% to +20% of the quoted 
figure when measured as a Gross figure. 

 

If the appliance is cold anything up to a further 10% error could be expected and we don’t 
quote these figures because they change rapidly. The figures shown below are hot figures. 

 

Model  

Heat Input Quoted 

Minimum (Gross) 

Maximum (Gross) 

Environ, Esteem 

2.5kW Nett 

2.5kW Gross 

3.0kW Gross 

Ambience 4121 

3.5kW Nett 

3.5kW Gross 

4.2kW Gross 

Acumen / Elan 4111 

4.5kW Nett 

4.5kW Gross 

5.4kW Gross 

 

Summary of Contents for G4240

Page 1: ...H THE USER Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Telephone 44 0 1572 756956 Fax 44 0 1572 724390 e mail info burley co uk web www burley co uk G4240InstUser G20 31 Issue Sept08 v...

Page 2: ...n Injector manual valve Elbow 92 300 Elbow 92 90 Injector remote Elbow 92 170 Elbow 92 85 The inlet pressure must be within 1mBar of specification with all gas appliances in the house switched on and...

Page 3: ...tre m divide the room volume in cubic feet by 35 3 3 7 The heater must not be installed in high rise blocks of flats unless a gas supply already exists bed sitting rooms basements which are not open o...

Page 4: ...xtra part no SPACERKIT and can stand directly against a wall Care should be taken with wall coverings as it may discolour them over time 4 3 The fire comes with a 60mm spacer fitted to the front trim...

Page 5: ...the pull from the cavity causing heat build up on the fire surround back panel or moisture ingress from the cavity 4 12 Any under grate draught devices must be sealed off 4 13 If using the fire in a...

Page 6: ...pushing gas pipes through walls seal the pipe ends to prevent debris entering the pipes 6 4 Drill and fit cable fixing positions in accordance with diagram or alternatively drill and fit screws throu...

Page 7: ...rect coal is fitted in the correct place There must be a clear gap between the two sets of coals Always replace the glass after laying the coals Do not attempt to use the unit with broken damaged glas...

Page 8: ...there is a pressure of 20mb 1mb for natural gas appliances or 37mb for propane appliances Now turn on every other gas appliance in the house and re check the pressure The pressure must still be within...

Page 9: ...remove all debris around the pilot light The logs and backing brickwork contain refractory fibre RCF Excessive exposure to these materials may cause temporary irritation to the eyes skin and respirato...

Page 10: ...7927 first zero the equipment and sample the entire width of the combustion product outlet Ratio of CO CO2 should be less than 0 002 within 30 minutes 20ppm CO per 1 CO2 A reading of CO in the room ce...

Page 11: ...e made battery housing Note If the fire emits a beeping sound this is just the safety system priming itself Because the remote control uses battery power when in the stand by mode The battery will nee...

Page 12: ...sensor into a clearer position In the event of the fire not working check both of the above points before calling an engineer 5 To ignite the fire point the handset at the fire push and hold simultane...

Page 13: ...the test must be carried out in accordance with BS5871 Pt 4 The catalytic converter needs heat to work therefore before you start testing the fire must have been lit and burning on full for at least...

Page 14: ...e consult the relevant manufacturer Only use replacement catalyst supplied by Burley If you or the customer detects any odours from the fire please remember that the catalytic convertor is not an air...

Page 15: ...nstaller Tolerances It is important to take a gas rate test over a reasonable period of time so that the capacity of the meter is used On low Input appliances such as our flueless this is even more cr...

Page 16: ...hin the first year as with all gas products every gas appliances must be serviced every year The appliance has not been subject to misuse accident or repaired or fitted by anyone other than a CORGI fi...

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