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manual-rmp210-rmp3545-en-18

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Composition of Press Stack

You can press up to 4 Layers in floating technique. Add reference holes into your inner layers
and adjust your layouts according to these holes.
Reference holes can be inserted into your layout with the help of IsoCam and can be drilled
with the Bungard CCD.
Cut your prepregs and your outer layers smaller (as seen in the upper picture), so the resin of
the boards will not flow into the reference holes during the press cycle. You will need these
reference holes later on to register your pcb again for drilling on the CCD.
If your pcb is smaller than the press area of the machine (250 x 350 mm), we recommend to
adapt the pressure according to this formula:

P

A

 = (P

W

 x A

W

) / A

A

 

P

A

 = desired pressure for your pcb in bar

P

W

 = machine pressure RMP 210) in bar

 A

W

 = press area of machine (250 x 350 mm = 8.75 dm² = constant)

A

A  

=

  

press area of your pcb in dm²

Example:
If you want to press a pcb with 120 x 120 mm with a pressure of 16 bar, please adjust formula:
(P

A

 x A

A

) / A

W

= P

W

 

(16 bar x 1,44 dm²) / 8.75 dm² = 2,63 bar
Set this pressure at the machine. For small pcbs we generally recommend to panelize the pcb
and so increase the press area.

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 (0) 2292/9 28 28 - 0, Fax: +49 (0) 2292/9 28 28 - 29, E-mail: [email protected]

Copyright by Bungard Elektronik GmbH & Co. KG

Innenlage/Inner Layer

Außen-/Innenlage 

Top/Bottom-Layer

Prepreg

Referenzlöcher ohne Nieten !

Reference holes without Rivets !

Summary of Contents for RMP 210

Page 1: ... 4 Short instructions 5 Intended Use 6 Safety Regulations 6 Composition 7 Setup 8 Work process 11 Composition of Press Stack 12 Cleaning and maintenance 14 Spare part list 14 Guarantee 15 Disclaimer of Warranty 15 Copyright 15 Pressing Preferences 16 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 9 28 28 0 Fax 49 0 2292 9 28 28 29 E mail support bungard de ...

Page 2: ...ch is integral part of RMP series is stored in the back of the machine In the front you will find additional storage room for tools or boards lower door the unit is controlled by two digital and adjustable thermostats one digital timer as well as a pressure valve with pressure meter Two strong air ventilators activated automatically during cooling cycle Steps of multilayer production with RMP 210 ...

Page 3: ...e function of our software IsoCam and the Bungard Favorit fixes the layers with rivets Technical Data RMP210 RMP3545 Board size gross 250 x 350 mm net approx 210 x 300 mm gross 450 x 350 mm net approx 400 x 300 mm Pressure 12 t 24 t max ca 30t Compressor 0 15 bar included in delivery 0 15 bar included in delivery Temperature 250 C 250 C Heating up ca 30 min ca 30 min Pressing Time ca 60 min ca 60 ...

Page 4: ...üstung von Maschinen Teil 1 Allgemeine Anfor derungen Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN ISO 14121 1 Sicherheit von Maschinen Risikobeurteilung Teil 1 Leitsätze Safety of machinery Risk assessment Part 1 Principles DIN EN ISO 12100 1 Sicherheit von Maschinen Allgemeine Gestaltungsleitsätze Risikobeurteilung und Risiko minderung Safety of machine...

Page 5: ...he value If you press PROG again the minutes digits flash then the seconds di gits flash After the 4th press of PROG the normal display reappears and you can start the press cycle by pressing Start Stop For material from the RMP Starter Set the default time is 90 minutes 1 30 00 Only after the pressing cycle is started the temperature controls light up The green display value corresponds to the cu...

Page 6: ...e work with the RMP You must therefore pay special heed on a dust free room and an atmosphere free of corrosive vapours to ensure proper functioning Electrical connection The machine is manufactured using tested parts in accordance with the usual electrical safety regu lations However this does not relieve the user of his duty of care when handling electrically oper ated devices The red main switc...

Page 7: ...any technical defects Exhaust Extracting the room air in the area above the machine body is recommended with regards to possible PCB gas emissions The need for extraction depends on the materials used and the temperatures set Pressure Before the compressor starts after switching on the machine remove all parts from the press plates which could damage the machine or cause it to burst and can be pro...

Page 8: ...machine must stand level and there should be sufficient space for operation and maintenance Lock the rollers before first use Clean the machine of any transport contamination Connect the machine to the electrical supply indicated on the machine plate If necessary consult a qualified electrician RMP3545 Perform a test run Make sure that the two press plates are correctly in the press chamber The ma...

Page 9: ...e timer please press all 3 buttons for about 4 seconds Safety rules timer Installation and connection may only be carried out by a quali fied electrician Otherwise there is a risk of fire or electric shock Only connect a voltage and frequency indicated on the rating plate timer Interventions or changes to the timer will void the warranty The timer must be installed in such a way that unusually str...

Page 10: ...t to a maximum oper ating temperature of 250 C The heating rate is programmed at the fact ory with 6 C min but is in principle adjustable to other values Please contact us for the ori ginal instructions for the thermostats The green display value corresponds to the current heating up specification TARGET The upper red value of the respectively reached heating temperature CURRENT Adjustment of the ...

Page 11: ...re for a plate from 210x300mm to 12 bar RMP3545 for plate 330 x 420mm to approx 8 bar f For normal FR4 prepregs set a temperature of 155 175 C g activate the heater h a normal press cycle with FR4 depending on start and take out temperature between 1 and 2 hours according to type of pre press and age of the prepregs i Allow the machine to cool to a maximum of 50 C approximately 30 45 minutes to av...

Page 12: ... machine 250 x 350 mm we recommend to adapt the pressure according to this formula PA PW x AW AA PA desired pressure for your pcb in bar PW machine pressure RMP 210 in bar AW press area of machine 250 x 350 mm 8 75 dm constant AA press area of your pcb in dm Example If you want to press a pcb with 120 x 120 mm with a pressure of 16 bar please adjust formula PA x AA AW PW 16 bar x 1 44 dm 8 75 dm 2...

Page 13: ... the press plates from mechanical damage and the separation foil protects both press sheet and press plate from contamination with resin Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 9 28 28 0 Fax 49 0 2292 9 28 28 29 E mail support bungard de Copyright by Bungard Elektronik GmbH Co KG Innenlage Inner Layer Außenlagen Top Bottom Layer Prepreg Hinten Rear Türöffnun...

Page 14: ...tarter kit for Multilayer Press RMP 80173 2 Trennbleche 250x350 mm Metal separator sheets 250x350mm 80173 3 TEDLAR Entformungsfolie 250x350mm TEDLAR separation foil 250x350mm 6000 K2983 01 230 Magnetentlastungsventil Solenoid valve 6000 A 1362 Druckregler 1 4 0 16 bar Pressure reducer 1 4 0 16 bar 6000 410339 Relais für RMP210 Relays for RMP210 6000 K2590 16 6000 MP671140 6000 MP671140a Bungard El...

Page 15: ...f the following Improper use of the machine Incorrect setup commissioning and operation of the machine or inadequate service Use of the machine with damaged safety devices Non compliance with the manual regarding transport storage assembly installation and service of the machine Unauthorized changes to the machine Improper or incomplete repairs Destructive forces on the machine due to foreign bodi...

Page 16: ... 8300 830 0 0 830 0 9 5 2 1 3 2 16600 1660 0 1 660 1 9 10 4 2 6 3 24900 2490 0 2 490 2 8 15 6 4 0 4 33200 3320 0 3 320 3 8 20 8 5 3 5 41500 4150 0 4 150 4 7 25 9 6 6 6 49800 4980 0 4 980 5 7 31 1 7 9 7 58100 5810 0 5 810 6 6 36 3 9 2 8 66400 6640 0 6 640 7 6 41 5 10 5 9 74700 7470 0 7 470 8 5 46 7 11 9 10 83000 8300 0 8 300 9 5 51 9 13 2 11 91300 9130 0 9 130 10 4 57 1 14 5 12 99600 9960 0 9 960 1...

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