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RLM419p-Manual-E

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Put the take up roller back in its place on top of the laminate roller
and fix the separation foil to the take up roller by adhesive tape. Re-
peat this procedure for the upper coil, with reference to the thread-
ing diagram (9). Make sure the take-up rollers are driven automatic-
ally by the rotation of the laminate coil.

For the following step you will profit from two pieces of cardboard of approx. 300 x 300 size and 1 to
2 mm thickness.

Turn   the   laminator   main   supply   on.
Leave the heater and drive switch off. 
Let the top laminate hang loosely over
the rollers. The protective foil faces to
the   heating   rollers,   the   sticky   photo
polymer   faces   to   the   operator.   Take
the   lower   laminate   and   press   it   in
proper alignment against the top lam-
inate. 

The   laminate   may   not   be   sloppy   or
wrinkled. You will find the wrinkles on
your   board   again.   Now   take   a   card-
board of 30 x 30 cm and 1 mm thick-
ness. Push it against the laminate and
further between the heating rollers (in
opposite to a pcb a cardboard is soft
and will not permanently deform the heating rollers).
Turn the hand wheel and thus promote the cardboard until you feel a firm resistance. This is the
point where the board is due to enter between the transport rollers. The transport rollers can be
seen from the back of the laminator. Set a speed of 0.5 on the scale and turn on the transport. Keep
tension on the hand wheel until you feel that the transport rollers grab the cardboard.

Stop the transport before the cardboard disappears completely between the heating rollers. Check
that upper and lower laminate run congruent. If necessary, loosen alternately the left and right upper
flange, and move these rollers till the laminate aligns properly.
If the laminate shows wrinkles  after having shifted the flanges, please insert the cardboard one
more time to enable the laminate to level out.

The loaded laminate will look like in picture (10):
Finally, mount the inlet roller table: Lift it at its rear, insert the front end in the middle of the unit until
it goes into the two lateral pins on the housing, and lower the rear end until this snaps onto the pins
as well.

It is assumed that at the end of each job you leave a piece of cardboard between the lamination
rollers. This serves to keep the lamination rollers clean from molten laminate.

Laminating

Now you can start operating the machine:

Turn the heaters on. Set the desired temperature and wait until the unit has heated up. Set the pres-
sure and speed and start the transport. Let the cardboard leave the lamination rollers. Insert a PC
board through the brushes of the inlet table and push it slightly until it is taken by the lamination
rollers. If you do several PCBs at a time feed them one after the other with about 2 cm distance
between them. 

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 2292 / 9 28 28-0, Fax: +49 2292 / 9 28 28-29

, E-mail: [email protected]

10

Summary of Contents for RLM 419P

Page 1: ... Use of Machine 4 Safety Instructions 4 Short instructions 6 Operating 7 Service and Maintenance 10 Spare part list 11 Guarantee 13 Disclaimer of Warranty 13 Copyright 13 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 2292 9 28 28 0 Fax 49 2292 9 28 28 29 E mail support bungard de ...

Page 2: ...l Easy and fast mounting of resist rollers of nearly all coil diameters Detachable inlet table for easy access to low resist roll step less adjustable laminating speed digitally adjustable roller temperature with actual and set point display and programmed control be haviour starting 2012 Reverse drive for transport Technical Data Lamination width max 400 mm Transport width max 440 mm Lamination s...

Page 3: ... Maschinen Teil 1 Allgemei ne Anforderungen Safety of machinery Electrical equipment of machines Part 1 General require ments DIN EN ISO 14121 1 Sicherheit von Maschinen Risikobeurteilung Teil 1 Leitsätze Safety of ma chinery Risk assessment Part 1 Principles DIN EN ISO 12100 1 Sicherheit von Maschinen Allgemeine Gestaltungsleitsätze Risikobeurteilung und Risikominderung Safety of machinery Basic ...

Page 4: ...be standing level and around the machine there has to be sufficient space for operation and maintenance work approx 1m on all sides Do not place the unit in a location near heat sources such as radiators hot air ducts furnace and the like The laminator should be installed on a table where you have access to the front and rear side of the unit Special care must be taken to avoid any UV light emissi...

Page 5: ...ouch heating elements and tubes Danger of burn Rinsing water The legislation generally prohibits to exceed certain maximum concentrations and quantities of cop per and other heavy metals in the waste water usually 0 5 mg copper liter of water After brush ing the boards should not be rinsed under running water and do not dispose used rinsing water into the sewer Operate the rinsing water only eithe...

Page 6: ...pears on the controller display After some seconds the actual and the target temperature are displayed Turn on the transport and check the speed of adjustment Turn the heating on and control that the heating rolls warm up and the actual temperature increases in the display Caution Danger of burns You can adjust the target temperature by pressing the C key and then use the arrow keys to adjust the ...

Page 7: ...plication If the temperature is too low the resist will not stick to the copper if it is too hot the material develops vapours that could irritate your nose and throat and the resist could lose its sensitivity to light or could be otherwise damaged The speed setting depends on the thermal conductivity of the ma terial you want to laminate As a starting value for your own tests we recommend a setti...

Page 8: ...n Mount the right flanges and push them onto the coil as far as possible The coils must not slip on the flanges If the coils slip on the flanges the separation foil might get between the heating rollers Mount the coil holders back to the laminator and put the take up rollers back in their place The laminate consists of three layers These are the outer strong and transparent polyester cover foil th...

Page 9: ... transport Keep tension on the hand wheel until you feel that the transport rollers grab the cardboard Stop the transport before the cardboard disappears completely between the heating rollers Check that upper and lower laminate run congruent If necessary loosen alternately the left and right upper flange and move these rollers till the laminate aligns properly If the laminate shows wrinkles after...

Page 10: ...ow the side walls had to be removed and the rollers taken out From year 2012 the RLM 419p is equipped with a Re verse drive for transport button Thus the laminate can be easily re moved from the laminator The Reverse drive for transport button should only be used for this purpose Avoid power peaks Set speed down to 0 4m min before using the reverse transport switch Do not quickly repeat switching ...

Page 11: ...9p laminat fixation 680168 Auslauftisch Laminator RLM 419p rear table for RLM 419p laminator 6000 Einlauftisch Laminator RLM 419p Front table for RLM 419p laminator 680170 Gelblicht UV Filterfolie Breite 1 2m Zuschnitt von UV filter foil yellow cut from roll width 1 2m price 680171 Gelblicht UV Filterhülle für Leucht stoffröhren UV filter sleeve yellow 1 2m lenght 680175 Entschäumer für Entwickler...

Page 12: ...nt bis 2011 Temp sensor Thermoelement till 2011 LM571601 O Ringe Transport O rings transport LM571602 O Ringe Jumbo O rings Jumbo 699304 Schalter beleuchtet f RLM Switch illuminated Main switch with relay Power cord with plug 60000 Anti Statik Bürste Anti static brush 60000 Anschlag für Einlauftisch Parallel stop for inlet table 60000 Vorspannungsfeder für die Heizwalzen Spring for heat rollers 60...

Page 13: ...to transport stocking setup installation and service of the machine Unlicensed modifications at the machine Incorrect or incomplete repairs Destructive force effect at the machine in cause of foreign objects or external use of force Use of non original spare parts normal wear parts We cannot accept subsequent claims from damage or destruction of work pieces worked on in the ma chine because we hav...

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