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RLM419p-Manual-E

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Operating

General

The laminator has control switches on the upper left and right
side of the housing. To the right you see the main supply switch,
the drive switch "RUN" and the speed adjustment potentiometer
(4). To the left there is the digital temperature control and the
HEATER switch (5). 
The transport and heater switches are illuminated when turned
on.

The thermostat has an LCD display and four buttons (6). 

Heating

If you turn on the main switch a welcome message with version
number appears on the controller display. After some seconds the
actual and the target temperature are displayed. You can switch
the heating on and off with the red switch called “Heater”. To ad-
just the temperature, press the red C button and use the arrow
keys up and down to adjust the desired temperature. Then press
the green Enter key. Thus the new set value is stored. A small "h"
in the display indicates that the laminator is heating. If the "h" dis-
appears,   then   the   temperature   is   reached   and   the   heating
switches off. The current temperature is shown in the display.

Temperature   setting  proposals   are   about   105°C   for   photoresist
and 115°C for solder mask. You must determine the best setting
for your application. If the temperature is too low the resist will not
stick to the copper, if it is too hot the material develops vapours
that could irritate your nose and throat, and the resist could lose
its sensitivity to light or could be otherwise damaged.
The speed setting depends on the thermal conductivity of the ma-
terial you want to laminate. As a starting value for your own tests
we recommend a setting of 0.5 m/min on the potentiometer scale.
A too fast speed can show the same defects like a too low temper-
ature setting. Vice versa a too slow speed shows the same defects
as a too high temperature.

Inserting the laminate

The knob at the right side of the laminator serves for turning the
lamination rollers by hand (7). This is necessary because one im-
portant principal of construction of the RLM laminators is that the
transport rollers are separate from the lamination rollers. So the
knob   serves   mainly   for   feeding   the   laminate   until   the   transport
rollers can grab it. You will need this knob only once each time you
mount a new coil.

Pressure adjustment

The knob on the lower right front is used to adjust the lamination
pressure (8). This is important as the RLM laminators can be used
for solder mask application as well. A scale to read out the setting

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 2292 / 9 28 28-0, Fax: +49 2292 / 9 28 28-29

, E-mail: [email protected]

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Summary of Contents for RLM 419P

Page 1: ... Use of Machine 4 Safety Instructions 4 Short instructions 6 Operating 7 Service and Maintenance 10 Spare part list 11 Guarantee 13 Disclaimer of Warranty 13 Copyright 13 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 2292 9 28 28 0 Fax 49 2292 9 28 28 29 E mail support bungard de ...

Page 2: ...l Easy and fast mounting of resist rollers of nearly all coil diameters Detachable inlet table for easy access to low resist roll step less adjustable laminating speed digitally adjustable roller temperature with actual and set point display and programmed control be haviour starting 2012 Reverse drive for transport Technical Data Lamination width max 400 mm Transport width max 440 mm Lamination s...

Page 3: ... Maschinen Teil 1 Allgemei ne Anforderungen Safety of machinery Electrical equipment of machines Part 1 General require ments DIN EN ISO 14121 1 Sicherheit von Maschinen Risikobeurteilung Teil 1 Leitsätze Safety of ma chinery Risk assessment Part 1 Principles DIN EN ISO 12100 1 Sicherheit von Maschinen Allgemeine Gestaltungsleitsätze Risikobeurteilung und Risikominderung Safety of machinery Basic ...

Page 4: ...be standing level and around the machine there has to be sufficient space for operation and maintenance work approx 1m on all sides Do not place the unit in a location near heat sources such as radiators hot air ducts furnace and the like The laminator should be installed on a table where you have access to the front and rear side of the unit Special care must be taken to avoid any UV light emissi...

Page 5: ...ouch heating elements and tubes Danger of burn Rinsing water The legislation generally prohibits to exceed certain maximum concentrations and quantities of cop per and other heavy metals in the waste water usually 0 5 mg copper liter of water After brush ing the boards should not be rinsed under running water and do not dispose used rinsing water into the sewer Operate the rinsing water only eithe...

Page 6: ...pears on the controller display After some seconds the actual and the target temperature are displayed Turn on the transport and check the speed of adjustment Turn the heating on and control that the heating rolls warm up and the actual temperature increases in the display Caution Danger of burns You can adjust the target temperature by pressing the C key and then use the arrow keys to adjust the ...

Page 7: ...plication If the temperature is too low the resist will not stick to the copper if it is too hot the material develops vapours that could irritate your nose and throat and the resist could lose its sensitivity to light or could be otherwise damaged The speed setting depends on the thermal conductivity of the ma terial you want to laminate As a starting value for your own tests we recommend a setti...

Page 8: ...n Mount the right flanges and push them onto the coil as far as possible The coils must not slip on the flanges If the coils slip on the flanges the separation foil might get between the heating rollers Mount the coil holders back to the laminator and put the take up rollers back in their place The laminate consists of three layers These are the outer strong and transparent polyester cover foil th...

Page 9: ... transport Keep tension on the hand wheel until you feel that the transport rollers grab the cardboard Stop the transport before the cardboard disappears completely between the heating rollers Check that upper and lower laminate run congruent If necessary loosen alternately the left and right upper flange and move these rollers till the laminate aligns properly If the laminate shows wrinkles after...

Page 10: ...ow the side walls had to be removed and the rollers taken out From year 2012 the RLM 419p is equipped with a Re verse drive for transport button Thus the laminate can be easily re moved from the laminator The Reverse drive for transport button should only be used for this purpose Avoid power peaks Set speed down to 0 4m min before using the reverse transport switch Do not quickly repeat switching ...

Page 11: ...9p laminat fixation 680168 Auslauftisch Laminator RLM 419p rear table for RLM 419p laminator 6000 Einlauftisch Laminator RLM 419p Front table for RLM 419p laminator 680170 Gelblicht UV Filterfolie Breite 1 2m Zuschnitt von UV filter foil yellow cut from roll width 1 2m price 680171 Gelblicht UV Filterhülle für Leucht stoffröhren UV filter sleeve yellow 1 2m lenght 680175 Entschäumer für Entwickler...

Page 12: ...nt bis 2011 Temp sensor Thermoelement till 2011 LM571601 O Ringe Transport O rings transport LM571602 O Ringe Jumbo O rings Jumbo 699304 Schalter beleuchtet f RLM Switch illuminated Main switch with relay Power cord with plug 60000 Anti Statik Bürste Anti static brush 60000 Anschlag für Einlauftisch Parallel stop for inlet table 60000 Vorspannungsfeder für die Heizwalzen Spring for heat rollers 60...

Page 13: ...to transport stocking setup installation and service of the machine Unlicensed modifications at the machine Incorrect or incomplete repairs Destructive force effect at the machine in cause of foreign objects or external use of force Use of non original spare parts normal wear parts We cannot accept subsequent claims from damage or destruction of work pieces worked on in the ma chine because we hav...

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