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Bungard CCD 

Translation of the Original instructions

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 (0) 2292/9 28 28 - 0, Fax: +49 (0) 2292/9 28 28 - 29, E-mail: [email protected]

Summary of Contents for CCD

Page 1: ...ual_e Page 1 36 Bungard CCD Translation of the Original instructions Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 9 28 28 0 Fax 49 0 2292 9 28 28 29 E mail support bungard de ...

Page 2: ... 24 Clamp fixing 24 Span fixing 24 Reference pins Isolation milling 24 Adhesive tape 24 Vacuum fixation 24 Drilling bare boards 25 Pre sensitized base material 25 Etched PCBs 25 Routing 25 Engraving 25 Modules and Extensions 26 Drill and route parameter 29 Standard drill 29 Parameter 29 Spade type drill 30 Microvia drill 30 Slot drill 30 Flex drill 30 Isolation milling tool 31 Routing parameters 3...

Page 3: ...optional Thus substantially improved mil ling behaviour and milling pattern Cabeling Chainflex cable Table Precision aluminium table both sides milled over for approximately zero height tolerance RPM 3 000 63 000 Premium 3 000 100 000 Torque adaption Adjustable via machine configuration Vacuum contact switch 1 Switch plug with solid state 2000W max integrated in Controller Power failure correction...

Page 4: ...en PCBs Stack processing of several boards at once is possible typical stack three 1 6 mm thick boards plus one underlay base sheet Working depth not limited by depth sensor only by flute length of the tool standard 5 10 mm All common PCB drills mills with 1 8 shank with industry standard length setting by collar can be used Control unit full set of cables Independent controller to connect the CCD...

Page 5: ...pandable by mod ules laser exposure fiducial recognition dispensing and much more See at http www bungard de index php option com_content view article id 155 Itemid 191 lang eng lish Resolution 0 0001mm 0 1µm Use of open format standards such as Excellon or Sieb Meyer drill data and HP GL data for milling These can be opened and edited with a simple text editor You can individually adjust position...

Page 6: ...s Computer ATC compressed air 6 bar Board fixation span fixing clamp fixing reference pin system stack processing possible Option vacuum fixation Comparison CCD 2 Eco CCD 2 CCD 2 AT C CCD MTC CCD ATC CCD XL MTC CCD XL ATC CCD Premium Weight kg 30 30 35 49 80 Dimension mm 700x550x3 00 700x550x300 700x800x300 950x950x300 950x950x300 Working area mm 270x325x3 8 270x325x38 325x495x38 500x600x38 400 x ...

Page 7: ...rotection rack converter software IsoCam fiducial recognition and calib ration with camera laser exposure of photo resists aluminium work table routers engine adapter for plastic milling and many more Accessories Measuring microscope Compressor Accessory set Drills and Routers Drill backing boards Reference pins Cooling device PCBs with or without photoresist Amount of delivery mechanic unit contr...

Page 8: ...che Ausrüstung von Maschinen Teil 1 Allgemeine Anforde rungen Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN ISO 14121 1 Sicherheit von Maschinen Risikobeurteilung Teil 1 Leitsätze Safety of machinery Risk assessment Part 1 Principles DIN EN ISO 12100 1 Sicherheit von Maschinen Allgemeine Gestaltungsleitsätze Risikobeurteilung und Risikomin derung Safety of...

Page 9: ...emergency stop It does not al low programmed spindle lift and quick stop If the computer has stopped responding and thus the EMERGENCY STOP button does not work you can stop the machine using the main switch of the control unit In this case wait until the spindle has come to a standstill Protection against contact with moving parts There is a round metal tube with a spring included with the spindl...

Page 10: ...nd the vacuum cleaner on the noise pressure level at 1 m distance is 86 dB A Operators have to wear ear protection Dust It is necessary that the standard vacuum cleaner is always being used during operation on printed circuit boards The vacuum cleaner must be OFF during and after use of alcohol or other inflam mable or explosive liquids i e used for cooling when milling aluminium Individual operat...

Page 11: ...he Z axis do not need special lubrication but must also be kept clean Note The machine must not be used in corrosive or inflammable atmospheres If it will not be used for a longer period or prior to transporting it all steel shafts should be well lubricated The drive belts must also be kept clean from dust and shavings but must not not be lubricated The belts are subject to wear If they show damag...

Page 12: ...e to create error reports which help us to help you either to directly solve your problem or to get informa tion where a bug fix may be required After successful registration you can test all available modules for a trial period of 14 days To test the modules please go to options and wait till your desired modules shows up at the field available modules Click on your desired module After that you ...

Page 13: ...rs at options machine with the PDF print out coming with the machine If you update from RoutePro2008 to Route Pro3000 you need to establish the correct parameters for your machine Process like this Start RoutePro3000 and go to options and machine Hoover over the CCD picture and insert correct parameters for XYZ mo tors spindle tool slots sensor and table You can copy the values from your RoutePro ...

Page 14: ...xamine the machine for pos sible transport damages Manual test With no cable connected check manually whether all three axis move freely Check if the supplied spindle easily rotates Setup Install the supplied Spindle With the manual spindle 4010 connect power cable to machine With the ATC 4054 also connect air supply to the socket of the Y axis The spindle is factory set in a way so that a drill o...

Page 15: ...e spindle cable between the controller and the machine Then establish the USB connection between the controller and the PC short cable connection advantageous and then connect the power supply Connect the vacuum cleaner to the controller and insert the suction hose ATC connect machine to compressed air supply 6 8 bar oil free not included in deliver Bungard Elektronik GmbH Co KG Rilkestraße 1 5157...

Page 16: ...r switch connected to the bridge contacts CCD 2 and CCD 2 Eco the machine has a separate power supply Please connect the power cable the connecting cable to the machine and the vacuum cleaner An adapter from Schuko to a cold plug is included On the left hand side of the machine are the USB connection from the machine to the PC and the plug for the power supply Now please insert the spindle into th...

Page 17: ...Y axis is in the table level of the table and the X axis is the cross traverses over the table and on this X axis hangs the Z axis with the spindle RoutePro3000 installation software Insert the supplied CD into your computer drive and start SetupRoutePro3000 exe Depending on the system the Windows Framework 4 and Windows Visual C modules must be installed on your system This usually happens automa...

Page 18: ...our machine only works correctly with the correct machine configuration or access the advanced features such as correction factors Please compare the values in the machine configuration of the software to the docu mentation provided with the machine Function Test in manual Operation Close the machine configuration and go to the tab Manual Operation Check the function of the axis by clicking on the...

Page 19: ... of the holder Tool change during the program execution is carried out with energized motors The current position of the axes is thus locked ATC Check the function of the tool changer Go to tab General and click on Open to load the project file ccd_PCB_ 15tools XL Version 25 Tools This project file is located after a normal installation at C Program Files x86 RoutePro3000 Projects ccd_PCB_15 tools...

Page 20: ...th incorrect parameters Make sure that the LEDs of the limit switches and the tool sensor go on and off again when the ma chine reaches the corresponding positions After the last tool the spindle picks again the test tool and moves to the machine zero point All CCDs Make a first drill and routing at tempt To do so load the project file ccd_PCB_quickstart xml You will find this file on your C drive...

Page 21: ...t tool into the spindle After clicking OK the drilling begins This is fully automatic with an ATC For manual machines the first tool is processed then the machine moves up into the Z limit switch and you will be prompted to insert the next tool When the drill layer is finished change to the routing layer With click on Start the machine again makes a reference run and the processing is carried out ...

Page 22: ... change the milling depth 50 microns There are several ways to set the depth Setting option 1 Go to the tab Manual Operation and move the axis using the arrow keys The actual milling depth results from the difference in the height of the green gliding part and the tool tip Therefore carefully turn the screw part of the Depth Limiter while the spindle is running until the tool just touches the plat...

Page 23: ... should be regularly cleaned of dust and debris They do not require any further lubrication since the ball bushings running on them contain a permanent lubricant filling Note The machine is not suitable for use in corrosive or explosive environments and must be protected against moisture and corrosion In case of long term non use storage or transport the rails must be lubricated The toothed belts ...

Page 24: ...ck out of the board and possibly interfere with the milling action we prefer rivets The flat head of these rivets is almost level with the PCB and does not interfere with the depth limiter This fixing method has two advantages The board is held securely even for a later cutting out the PCB from the raw material And a perfect match between top and bottom of the milled board is en sured by the fact ...

Page 25: ...le with its own tool designation 2 or 6 reference registration holes for example with IsoCam Place a new drilling pad on the machine table attach the raw board with tape and drill the holes in the circuit board and support Now expose develop and etch your board as usual The reference holes also help to position the film After etching pin the board by means of reference rivets on the drilling pad a...

Page 26: ...our homepage at http www bungard de index php de produkte software routepro 3000 Plus 3000 With this module activated you will get the following extra features You may load up to 32 layers per project In the Wizard you may select the type of pro ject depending on your selection the project will be stored under the project type name This can be useful to separate projects meant for PCB or stencils ...

Page 27: ...spindle The module is not a fully automatic dispensing unit but a dos ing aid for a manual dispenser The machine drives precisely to each dosing point and dosing time dosing height are precisely controlled Further settings like viscosity control and control of the dosing volume are not supported The control of these parameters is subject to the user Document 3000 This documentation module will pro...

Page 28: ...s for internal quality assurance and external customers Pressing a button RoutePro3000 gener ates for your project a QR code that includes for example your company name the operator the pro ject name or the project path Of course the output can be customized The generated QR code can be printed directly from RoutePro3000 with a label printer so you can stick it on your board or its packaging Any c...

Page 29: ...ns tool life time speed hole quality lead to different parameters D f F n Vs D f F n Vs 0 1 8 500 63000 20 1 6 48 3000 63000 317 0 2 12 750 63000 40 1 7 46 2900 63000 337 0 3 16 1000 63000 59 1 8 44 2800 63000 356 0 4 20 1250 63000 79 1 9 43 2700 63000 376 0 5 24 1500 63000 99 2 0 41 2600 63000 396 0 6 28 1750 63000 119 2 1 41 2500 60800 401 0 7 32 2000 63000 139 2 2 41 2400 58600 405 0 8 35 2200 ...

Page 30: ...ind holes Very good hole quality and position accur acy Slot drill Application Advantages Drilling Nibbling of oblongs and slots Flex drill Application Advantages High productive processing of flexible and semi flexible multilayer Perfect hole quality Reduction of nail head formation and ridge Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 9 28 28 0 Fax 49 0 2292 9...

Page 31: ...vo 4010 and 4054 D Diameter in mm f chip size Feed in µm U Feed RPM x 1000 F XY Feed in table level in mm min F Z without Feed in Z direction without pre drilling n RPM in 1 min F Z pre drilled Feed in Z direction with pre drilling D f F XY n F Z without H 0 1 1 25 50 63000 100 200 0 1 0 2 1 50 75 63000 100 200 0 1 0 3 2 75 100 63000 100 300 0 2 0 4 2 100 150 63000 150 300 0 5 0 5 3 100 200 63000 ...

Page 32: ... direction with pre drilling D f F XY n H 0 6 3 100 200 63000 200 400 1 5 0 7 4 150 200 63000 200 500 2 5 0 8 5 300 63000 200 500 3 0 0 9 6 400 63000 200 500 3 0 1 0 8 500 63000 400 2000 4 5 1 1 9 500 60800 400 2000 4 5 1 2 10 500 58600 400 2000 4 5 1 3 12 600 56400 600 2000 4 5 1 4 14 600 54200 600 2000 4 5 1 5 16 700 52000 600 2000 4 5 1 6 18 700 49800 800 2000 4 5 1 7 22 800 47600 800 2000 4 5 ...

Page 33: ...drilled Feed in Z direction with pre drilling D f F XY n H 0 8 2 100 63000 200 500 3 0 0 9 2 100 63000 200 500 3 0 1 0 3 200 63000 400 2000 4 5 1 1 4 200 63000 400 2000 4 5 1 2 4 200 63000 400 2000 4 5 1 3 5 300 63000 600 2000 4 5 1 4 6 300 57000 600 2000 4 5 1 5 6 300 53000 600 2000 4 5 1 6 7 400 50000 800 2000 4 5 1 7 9 400 47000 800 2000 4 5 1 8 10 500 44000 800 2000 4 5 1 9 12 500 42000 800 20...

Page 34: ...0 05 63000 800 0 12 0 2 63000 800 0 11 63000 800 0 23 0 3 63000 700 0 16 63000 700 0 35 0 4 63000 700 0 21 63000 700 0 46 0 5 63000 600 0 27 63000 600 0 58 0 6 63000 600 0 32 63000 600 0 69 0 7 63000 500 0 38 63000 500 0 81 0 8 63000 500 0 43 52000 500 0 92 1 0 63000 400 0 54 42000 400 1 15 1 2 63000 400 0 64 35000 400 1 39 1 5 63000 400 0 80 30000 400 1 73 mm min Bungard Elektronik GmbH Co KG Ril...

Page 35: ...nd patterned router Solid carbide contour router diamond cut main cutting edge shank diameter 1 8 3 175 mm total length 1 1 2 38 mm G point Standard special points possible Standard contour router for routing inner and outer contours of single double and multilayer boards Contour finishing router Burr free cutting of Galvanic connectors gold fingers and metal surfaces Bungard Elektronik GmbH Co KG...

Page 36: ...transport stocking setup installation and service of the machine Unlicensed modifications at the machine Incorrect or incomplete repairs Destructive force effect at the machine in cause of foreign objects or external use of force Use of non original spare parts normal wear parts We cannot accept subsequent claims from damage or destruction of work pieces worked on in the machine because we have no...

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