Bully Dog GM DURAMAX 6.6L 2001-2006 Installation Manual Download Page 9

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INSTALLING THE PYROMETER:

 In this installation section you 
will tap and mount the pyrom-
eter  probe  into  the  exhaust 
either pre-turbo or post turbo 
and  then  connect  the  end  of 
the pyrometer to the OutLook 
Main  Harness.  Doing  so  will 
allow you to monitor Exhaust 
Gas  Temperatures  which  is 
a  very  important  diagnostic 
measure.  Exhaust  Gas  Tem-
peratures indicate how hot the motor is getting and can be used to set safety defueling 
parameters (see operating instructions “Set Pyrometer Defuel Level”). 
Post Turbo vs. Pre-turbo: You may decide between mounting the pyro either post turbo 
or pre-turbo. The diff erence in location determines what temperatures will read on your 
OutLook. Pre-turbo mounting is recommended on the GM Duramax because it is easy to 
install and provides accurate, safe readings.

The option does exist to mount both a Pre-turbo and a Post-turbo pyrometer probe. It is recommended 
that two pyrometers be used if a vehicle is running more that 50 horsepower over stock. On the OutLook 
display screen Pyro 1 temps are constantly shown in the bottom left quadrant (If you mount pyro 1 in a 
post turbo location, the numbers in that quadrant will represent post turbo).

Whether you mount post turbo or pre-turbo you need to monitor your temperatures; know what is 
safe and when to back off . Use the pyrometer calibration procedure below to fi gure out what your 
safety limits are.

PYROMETER CALIBRATION PROCEDURE: BEFORE THIS STEP CAN BE COMPLETED 
COMPLETELY INSTALL THE OUTLOOK AND ALL OF ITS COMPONENTS.

1. Vehicle must be set to STOCK HP/TQ levels-meaning no HP/TQ modifi cations of any kind (down-
loader or plug-in modules). 
2. Engine must be put under full load for as long as possible on the hottest day possible. Pull a hill 
or pull a trailer. 
3. During a heavy load pull, record the highest reading. 
4. Take that reading and add 150 degrees to the high number and that will be your new defuel 
number that you do not want to exceed. 

Summary of Contents for GM DURAMAX 6.6L 2001-2006

Page 1: ...INSTALLATION MANUAL GMDURAMAX6 6L2001 2006 Part 40366v1 0 0...

Page 2: ...y such equipment The Seller assumes no liability regarding the improper installation or misapplication of its products It is the installer s responsi bility to check for proper installation and if in...

Page 3: ...s Install page 6 Main Harness Install page 7 Pyrometer Installation page 8 10 Mounting Options page 11 12 OPERATING INSTRUCTIONS PAGE 13 20 Navigation Joystick Operation page 13 Using the OutLook Sele...

Page 4: ...k Monitor also comes with free technical support just call 1 866 285 5936 TheinstructionsetoutlineshowtoinstallandoperatetheOutLookMonitoron2003 20066 6LGMDu ramaxdieselpickups BILL OF MATERIALS OutLo...

Page 5: ...NESS On one end of this harness is a green plug male identical to the plug on the end of the OutLookMainHarness Fromthatgreenplugtwowiresbrancho oneisayellowwirewhichisthePowerWire andtheotheristheOBD...

Page 6: ...romthestockinformationplugreceiver Theplugislocatedonthedriver sideoftheenginebayontopoftheengine Todisconnect gentlypresstheleverearsinandpullbackonthe lever Theplugsshoulddisconnectsmoothandeasily 2...

Page 7: ...he green male connector in the back corner of the engine bay and leave it while hooking up the yellow powerwire Connecting the yellow Power wire 1 Preparetheyellowpowerwirebystrippingtheendofthewireab...

Page 8: ...ltheside dash panel and the weather stripping 3 Run the end of the OutLook wiring harness through the rewall into the engine bay Use the same hole as done with the OBD 2 Har ness Pull all of the slack...

Page 9: ...er probe It is recommended thattwopyrometersbeusedifavehicleisrunningmorethat50horsepoweroverstock OntheOutLook display screen Pyro 1 temps are constantly shown in the bottom left quadrant If you moun...

Page 10: ...ess if you want post turbo temperatures displayed in the bottom left quadrant on the Outllook screen connect the post turbo connectors to the Pyro 1 connectors on theOutLookMainHarness Connecttheshort...

Page 11: ...heOutLookMainHarness ifyouwantPre Turbotemperaturesdisplayedinthebot tom left quadrant on the Outllook screen connect the Pre Turbo pyrometer connectors to Pyro 1 connectors on theOutLookMainHarness C...

Page 12: ...justtothe leftofthesteeringwheelforoneminute 4 Letthegluesetupasinstructedbygluepackagingandthenslide the OutLook Monitor holder onto the window mount with the Out LookMonitorattached PILLAR POD MOUNT...

Page 13: ...lar Pod over the OEM pillar The OutLook Main Harness wire will run down between the podandthepillarintothebackofthedash Putpressureagainstthe tapeareastoensureagoodconnectionbetweenthestockpillarand t...

Page 14: ...nus LEFT Presslefttomovefromanysub menubacktothe mainmenuandbackintothegeneraldisplay Itisalso usedtoresetanyperformancetest USING THE OUTLOOK SELECTING THE CORRECT VEHICLE The rsttimeyouusetheOutLook...

Page 15: ...URAMAX Usedifyouhavea2006DuramaxwithaPowerPupDownloaderorStock 01 05GMW BULLYDOGMODULEONLY Usedifyouhavea6 6LGMDuramaxalongwithaBullyDogRapidPowerorDynoDominatorpluginmodule 01 05GMW OTHERORSTOCK Used...

Page 16: ...rBar Displaysthe ofPowerofAftermarket PerformanceProductBeingUsedbytheVehicle TopLeftQuadrant TopLeftQuadrant DisplaysUserPreset DisplaysUserPreset Options Options BottomLeftQuadrant AlwaysDisplaysthe...

Page 17: ...ant your exhaustgastoreach WerecommendthatyouuseourPyrom eter Calibration Procedure to nd out what your pyrometer defuel level will be Once a defuel level is put in place if the EGT s reach a level gr...

Page 18: ...select the View Peak Values main menu option Clearing the peak values will free up the OutLook to record new values lower than the previously saved peaks VEHICLESELECTIONSCREEN Thisisthesamescreenthat...

Page 19: ...ughthemainmenubyselectingeithertopright bottomrightortopleft BOOST PRESSURE A measure of air pressure generated by the turbo that is being forced into the engine cylinder Knowingthepressurewillindicat...

Page 20: ...ue to all of the factors involved in actual driving the number calculated by the OutLook may not match those derived from an actual dynamometer 0 60TIMEINMPH This is a performance test that displays a...

Page 21: ...tick and the perfor mance test will restart itself and also refresh the screen instructions PEAKBOOSTPRESSURE Highest intake pressure in PSI ever recorded in that vehicle PEAK PYRO Highest exhaust gas...

Page 22: ...21 Monitor...

Page 23: ...22...

Page 24: ...or Free Technical Support Call 866 bullydog 866 285 5936 SeeMoreat bullydog com Downloaders Intake Systems Performance Modules Exhaust Systems Downloaders Exhaust Systems Intake Systems Exhaust System...

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