Bulls BROSE FIT Operating Instructions Manual Download Page 206

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MY22XXX - XX_1.0_14.06.2022

205

Inspection and maintenance

Inspection

Tests

Maintenance Accept-

ance

Rejection

Carbon seat

post
(optional)

Once a month Cleaning

…

Section

7.3.8

O.K.

Dirt

Cleaning

6 months

Care

…

Section

7.4.9.

O.K.

Untreated

Assembly paste

6 months

Complete clean,

check fastening and

paint protection film

…

Section 8.6.8.

O.K.

Loose

Tighten screws,

new paint protection

film; new seat post

as specified in parts

list if damaged

Suspension

seat post
(optional)

Once a month Cleaning

…

O.K.

Dirt

Cleaning

6 months

Care

…

Section

7.4.9.

O.K.

Untreated

Oils

100 hours or

6 months

Complete clean,

check fastening and

paint protection film

Section 8.6.8

…

O.K.

Loose

Tighten screws,

new paint protection

film

by.schulz

suspension

seat post
(optional)

After the first

250 km; every

1500 km after

that

Complete clean,

check fastening and

paint protection film,

lubricate

Section 8.6.8.2 …

O.K.

Loose

Tighten screws,

new paint protection

film; new seat post

as specified in parts

list if damaged

SR SUNTOUR

suspension

seat post

Every

100 hours or

Once a year

Complete clean,

check fastening and

paint protection film,

lubricate

Section 8.6.8.3 …

O.K.

Loose

Tighten screws,

new paint protection

film; new seat post

as specified in parts

list if damaged

eightpins

NGS2

Suspension

seat post

20 Hours

Refill oil

…

Section

7.4.19

O.K.

No oil

Refill oil

20 Hours

Clean wiper

O.K.

Dirt

Cleaning

40 Hours

Clean slide bushing

O.K.

Dirt

Cleaning

100 Hours

Replace slide bush-

ing, wiper and felt

strip

O.K.

No replace-

ment

Replace

200 Hours

Seal service for gas

pressure spring

O.K.

No service

Carry out the

service

eightpins H01

Suspension

seat post

20 Hours

Refill oil

…

Section

7.4.19

O.K.

No oil

Refill oil

20 Hours

Clean wiper

O.K.

Dirt

Cleaning

40 Hours

Clean slide bushing

O.K.

Dirt

Cleaning

100 Hours

Replace slide bush-

ing, wiper and felt

strip

O.K.

No replace-

ment

Replace

200 Hours

Seal service for gas

pressure spring

O.K.

No service

Carry out the

service

Components

Frequency

Description

Criteria

Measures if

rejected

Summary of Contents for BROSE FIT

Page 1: ...MY22XXX XX_1 0_14 06 2022 E Stream EVA 1 E Stream EVA TR1 E Stream EVA TR2 E Stream EVO 1 E Stream EVO 1 E Stream EVO 2 Street E Stream EVO AM 2 E Stream EVO AM 3 E Stream EVO AM 4 E Stream EVO TR1 L...

Page 2: ...and corrosive substances 19 2 3 Requirements for the pedelec rider 20 2 4 Vulnerable groups 20 2 5 Personal protective equipment 20 2 6 Safety guards 20 2 7 Safety markings and safety instructions 21...

Page 3: ...49 3 4 2 On board computer 50 3 4 2 1 SELECTION MENU 51 3 4 2 2 DRIVE MAIN MENU 52 3 4 2 3 DRIVE SUB MENU 1 53 3 4 2 4 DRIVE SUB MENU 2 54 3 4 2 5 TRIP DISTANCE 54 3 4 2 6 TRIP TIME 55 3 4 2 7 TRIP H...

Page 4: ...Shipping a pedelec 81 4 3 4 Transporting the battery 81 4 3 5 Shipping the battery 81 4 4 Storing 82 4 4 1 Battery storage mode 82 4 4 2 Break in operation 82 4 4 2 1 Preparing a break in operation 82...

Page 5: ...ing the saddle position 117 6 5 4 13 Adjusting the saddle tilt 117 6 5 4 14 Checking saddle stability 117 6 5 5 Handlebars 118 6 5 5 1 Replace handlebars 118 6 5 5 2 Adjusting the handlebar width 118...

Page 6: ...rge mode 142 6 5 15 18 Resetting all tour data 142 6 5 15 19 Resetting to factory settings 142 6 5 15 20 Displaying error messages 142 6 5 15 21 Displaying the software version 142 6 6 Accessories 143...

Page 7: ...1 5 Checking the pannier rack 168 7 1 6 Checking the mudguards 168 7 1 7 Check wheel concentricity 168 7 1 8 Checking the quick releases 168 7 1 9 Checking the suspension seat post 169 7 1 10 Checkin...

Page 8: ...14 2 Shifter 178 7 4 15 Pedal 178 7 4 16 Caring for the chain 178 7 4 16 1 Caring for the chain and all round chain guard 179 7 4 17 Caring for the battery 179 7 4 18 Caring for the brake 179 7 4 18 1...

Page 9: ...8 2 Major inspection 198 8 3 Component specific maintenance 198 8 4 Carry out initial inspection 201 8 5 Inspection and maintenance instructions 202 8 5 1 Inspecting the frame 209 8 5 1 1 Inspect the...

Page 10: ...15 2 Rebounding too slowly 240 9 2 15 3 Suspension too soft on inclines 241 9 2 15 4 Excessively hard damping on bumps 242 9 2 16 RockShox rear frame damper 243 9 2 16 1 Rebound too fast 243 9 2 16 2...

Page 11: ...VO AM 4 29 272 11 3 9 Lacuba EVO Cross 274 12 Glossary 12 1 Abbreviations 279 12 2 Simplified terms 279 13 Appendix I Translation of the original EC EU Declaration of Conformity 280 II Declaration of...

Page 12: ...r reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Anyone who does not comply with these restrictions is liable fo...

Page 13: ...inal operating instructions 1 4 For your information Different markings are used in the operating instructions to make them easier to read 1 4 1 Warnings Warnings indicate hazardous situations and act...

Page 14: ...f are highlighted in blue and marked with a spanner symbol These sections aim to allow trained technical staff bicycle mechatronics engineers bicycle mechanics or others to carry out initial assembly...

Page 15: ...ification number is composed of the document number the version number and the release date Type no Model Pedelec type 22 18 1057 E Stream EVA 1 27 5 Mountain bike 22 18 1060 E Stream EVA TR1 27 5 Mou...

Page 16: ...ge damage batteries This may cause a fire or an explosion Only use approved batteries to charge Prevent short circuit due to interconnection Metal objects may interconnect the battery s electrical ter...

Page 17: ...harging Never leave battery unattended during charging Brakes and motors Cool down overheated brakes and motors The brakes and the motor may become very hot during operation There is a risk of burns o...

Page 18: ...g hammer or pliers Only use the clamping lever with the specified set clamping force Use correct torque If a screw is fastened too tightly it may break If a screw is not fastened enough it may loosen...

Page 19: ...uch as pacemakers and hearing aids Likewise it cannot be completely ruled out that you will cause harm to people and animals in the immediate vicinity Never use the pedelec with Bluetooth when in clos...

Page 20: ...ic make up of germ cells oil Never dismantle the rear frame damper or the suspension fork It is forbidden for pregnant women to carry out maintenance and cleaning tasks Avoid skin coming into contact...

Page 21: ...tions by a legal guardian 2 5 Personal protective equipment Wear a suitable helmet The helmet must have a reflective strip or a light in a clearly visible colour Wear sturdy shoes which are not too ti...

Page 22: ...ke fluid as it poses a slip hazard Keep leaked brake fluid away from naked flames hot surfaces and sources of ignition Avoid contact with skin and eyes If inhaled 1 Take in fresh air 2 Immediately con...

Page 23: ...tect unaffected eye 2 Seek medical advice immediately After skin contact 1 Remove any solid particles immediately 2 Remove contaminated clothing immediately 3 Rinse the affected area with plenty of wa...

Page 24: ...s need time to adapt to using the pedelec Appropriate training is required for its use It is especially important to practice braking and riding around bends The strain on hands wrists arms shoulders...

Page 25: ...petitions stunt riding or acrobatics City and trekking bicycle Cycle for children and young adults Mountain bike Racing bicycle Cargo bike Folding bicycle City and trekking bicycles are not sports bic...

Page 26: ...W kg 22 18 1057 E Stream EVA 1 27 5 130 22 18 1060 E Stream EVA TR1 27 5 130 22 18 1061 E Stream EVA TR2 27 5 130 22 18 1056 E Stream EVO 1 29 130 22 18 2007 E Stream EVO 1 29 130 22 18 1058 E Stream...

Page 27: ...cles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suit...

Page 28: ...ever drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps...

Page 29: ...permitted total weight is the weight of the fully assembled pedelec with the body weight plus the baggage 6 Year of manufacture The year of manufacture is the year in which the pedelec was manufactur...

Page 30: ...xample 1 Front wheel 2 Fork 3 Front guard 4 Headlight 5 Handlebars 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Reflector 11 Pannier rack 12 Rear guard 13 Rear light 14 Rear wheel 15 Kickstand 16 Chain 17 F...

Page 31: ...nd Steering headsets for threadless fork steerers what are known as headsets 3 3 2 4 Stem The stem connects the handlebars to the fork steerer tube The stem is used to adjust the handlebars to body si...

Page 32: ...d displays see Section 3 4 1 Figure 6 Handlebar dimensions The main dimensions of handlebars are 1 Rise height 2 Width 3 Backsweep 3 3 2 6 Fork The stem and handlebars are attached to the top end of t...

Page 33: ...c s path from being channelled directly into the body via the fork The impact is absorbed by the suspension system instead This causes the suspension fork to compress After compressing the suspension...

Page 34: ...rain green line when riding over bumps The suspension motion is predictable and controlled Figure 9 Optimum fork ride performance When optimally adjusted the fork counteracts deflection on hilly terra...

Page 35: ...nd body follow terrain green line when riding over bumps The suspension motion is predictable and controlled Figure 12 Optimum fork ride performance Suspension fork compression damper The compression...

Page 36: ...eel 3 Crown 4 Dust seal 5 Q Loc 6 Axle 7 Fork end 8 Stanchion 9 Compression damper Air suspension fork structure The air suspension fork comprises up to three assembly groups Air suspension assembly o...

Page 37: ...able to support the pedelec if there is adequate tyre pressure The tyre pressure must be adjusted to the body weight and then checked on a regular basis Tyre design types There are five different tyr...

Page 38: ...teristics on a smooth road The grip between the road and tyre is mainly provided by the rolling friction between the rubber and the road surface Slicks and road tyres Unlike cars a pedelec will not aq...

Page 39: ...9 Steel bead core 1 and Kevlar bead core 2 with a steel wire These tyres are called clinchers With aramid fibres Kevlar These tyres are called folding tyres Folding tyres are about 50 90 g lighter tha...

Page 40: ...resta valve also known as the Sclaverand valve or the French valve is the narrowest variant of all valves The Presta valve requires a smaller hole in the rim which is why it is especially suitable for...

Page 41: ...Special hubs on the rear wheel perform additional functions There is a distinction between five types of hub Hubs without additional features Brake hub see back pedal brake Gear hub also known as a h...

Page 42: ...in an emergency The brake is applied using the brake lever either with the brake lever and shift cable mechanical brake or with the brake lever and hydraulic brake cable hydraulic brake 3 3 5 1 Mechan...

Page 43: ...sc is permanently screwed to the hub You increase brake pressure by pulling the brake lever The brake fluid is used to transfer pressure through the brake cables to the cylinders in the brake calliper...

Page 44: ...just the saddle horizontally with a clamping mechanism and adjust the saddle angle by swivelling the entire saddle clamping mechanism Retractable seat posts feature a remote control on the handlebars...

Page 45: ...Suspension seat posts feature small heavy duty slide bearings guides and articulated joints If they are not lubricated on a regular basis the sensitive response behaviour diminishes considerably causi...

Page 46: ...n of travel 2 Chain or belt 3 Rear chainring or belt pulley 4 Front chainring or belt sprocket 5 Pedal The pedelec is equipped with either a chain or belt drive 3 3 8 1 Chain drive layout Figure 31 Ch...

Page 47: ...rmitted range there is an overload or the Shut off speed of 25 km h has been reached A push assist system can be switch on The speed depends on the selected gear The motor will continue to drive the p...

Page 48: ...is not used for ten minutes because the pedelec is stationary for example and no button has been pressed on the display screen or the control panel either the electric drive system and the battery wi...

Page 49: ...board LCD computer which is used as a control panel and display The pedelec battery powers the on board computer The display shows the main drive system functions and the ride data The on board compu...

Page 50: ...screens 3 4 1 Handlebars Figure 36 Detailed view of handlebars with FIT Remote LCD on board computer example 1 Handle 2 Rear wheel handbrake 3 On board computer 4 Front wheel handbrake 5 Handle 6 Sea...

Page 51: ...on 3 4 2 On board computer The on board computer is operated using six buttons Figure 37 Overview of control panel 1 On Off button on board computer 2 Selector button 3 Plus key 4 Minus key 5 Push Ass...

Page 52: ...2 TRIP DISTANCE see Section 3 4 2 5 3 DRIVE MAIN MENU see Section 3 4 2 2 4 SETTINGS MENU see Section 3 4 2 14 5 TRIP TIME see Section 3 4 2 6 6 CADENCE see Section 3 4 2 10 7 HEIGHT see Section 3 4...

Page 53: ...en pedalling 5 Riding Light Symbol indicator The following riding light symbols can be shown 1 A 2 3 4 B 5 Level of assistance Use The HIGH level of assistance offers maximum motor assistance For comf...

Page 54: ...e indicator elements in the DRIVE SUB MENU 1 are the same as those in the XXXDRIVE MAIN MENU Figure 42 Drive sub menu screen page 1 C Clock indicator D Connection Status indicator C Clock indicator Th...

Page 55: ...ck indicator The time is displayed in either 12 hour or 24 hour format E Battery Level indicator The Battery Level indicator can be read on the display screen and on the battery LEDs 3 4 2 5 TRIP DIST...

Page 56: ...ime indicator G Trip Time indicator The Time indicator displays the riding time since the last reset 3 4 2 7 TRIP HEIGHT The indicator elements IN TRIP HEIGHT are the same as those in the XXXDRIVE MAI...

Page 57: ...The Total indicator displays the overall distance that the pedelec has travelled on the odometer This value cannot be reset 3 4 2 9 CURRENT ALTITUDE The indicator elements IN CURRENT HEIGHT are the sa...

Page 58: ...e indicator The Cadence indicator displays the current number of revolutions while pedalling 3 4 2 11 PULSE The indicator elements in PULSE are the same as those in the DRIVE MAIN MENU Figure 50 Pulse...

Page 59: ...tps fit ebike com en en technology fit e bike control app 3 4 2 13 PRESSURE The indicator elements in PRESSURE are the same as those in the XXXDRIVE MAIN MENU Figure 52 Overview of DRUCK N Tyre Pressu...

Page 60: ...t settings Language Sets the language Time Sets the clock Date Sets the date Units The unit can be selected from the following variables Time Format Display time in either 12 hour or 24 hour format Me...

Page 61: ...tric drive system will switch off automatically if it is not used Vibration feedback Adjusting vibration feedback for the control panel Charging This sets the desired charge mode Information This give...

Page 62: ...l 1 Switch X 2 Switch A 3 Switch Y 3 4 3 2 2 switch switch control panel Figure 54 2 switch control panel 1 Switch X 2 Switch Y 3 4 3 3 MTB switch control panel Figure 55 MTB control panel 1 Switch Y...

Page 63: ...MY22XXX XX_1 0_14 06 2022 62 Description 3 4 3 6 Shifter SL M8100 Figure 57 Shifter SL M8100 1 Shifter 2 Attachment screw for shifter 1 2...

Page 64: ...ake There is a handbrake on the left and right of the handlebars Figure 58 Front wheel 2 and rear 1 brake levers Shimano brake used as an example The left handbrake 2 controls the front wheel brake Th...

Page 65: ...g the remote control on the handlebars 3 4 5 1 SR Suntour The following compression dampers may be featured on the suspension fork Suspension fork RL RL R LO LO R HLO Lockout with remote control Locko...

Page 66: ...go out However the battery level is still shown on the display screen The five LEDs on battery level indicator show the charge level when the battery is switched on Each LED represents 20 of the batt...

Page 67: ...ta for pedelec without battery Max torque 90 Nm Nominal voltage 36 V Continuous power rating 250 W Weight about 2 9 kg Operating and storage temperature 25 C 80 C Dimensions L W H 204 150 115 mm Prote...

Page 68: ...27 Technical data for BMZ UltraCore FIT 555 Wh battery Nominal capacity 19 8 Ah Energy 740 Wh Weight 3 7 kg Voltage 36 9 V Dimensions L W H 385 95 75 mm Discharging temperature 20 55 C Charging temper...

Page 69: ...t an angle of almost 90 Position on roadster Table 30 BROOKS ENGLAND Specifications Suitable sit bone distance Medium position 12 16 cm Small medium 9 12 cm Table 31 ERGON Specifications Riding positi...

Page 70: ...ead Plus tyres combine one layer of GreenGuard beneath the tread and SnakeSkin on the side walls Tubeless Easy The Tubeless technology special monofile webbing SnakeSkin or MicroSkin prevent air loss...

Page 71: ...protection level has an LDP puncture protection webbing layer 3 mm thick This is an extra thick rubber layer between the tread and the carcass EPS 1 Tyres with Level 4 protection feature an additiona...

Page 72: ...SilkShield SS SilkShield offer Silkworm all round protection from rim edge to rim edge and thus prevents cuts and other defects on the tyre side walls and under the tread SilkWorm SW Silkworm is a pro...

Page 73: ...wheel body 35 50 Nm 10 mm hex bit SHIMANO FH MT200 FH TX505 FH TY505 Attachment screw freewheel body 147 200 Nm 12 mm hex bit SHIMANO FH M7010 FH M7010 B FH M6010 FH M6010 B FH M618 FH M618 B FH MT400...

Page 74: ...cket 3 4 Nm Screw wrench SHIMANO for racing bicycles Attachment screw for inner cable 6 7 Nm Hex key 4 mm Hex key 5 mm SHIMANO for racing bicycles Attachment screw for pulley 2 5 5 Nm Hex key 3 mm 3 5...

Page 75: ...t post axle Slipper clutch Valve cover Postpin axle Rear clamping screw saddle M5 attachment screw for outer sleeve 8 Nm 18 Nm 0 5 Nm 8 Nm 8 Nm 0 5 Nm 6 mm hex bit 3 mm hex bit 5 mm hex bit 5 mm hex b...

Page 76: ...16 Disc brake SHIMANO for centre lock type Attachment screw quick release 40 50 Nm TL LR15 TL FC36 TL LR11 Adjustable spanner SHIMANO for centre lock type Attachment screw nut version 40 50 Nm TL LR1...

Page 77: ...O FC M8000 single version Attachment screw for crank chainring 12 14 Nm Star bit no 30 SHIMANO FC M8000 dual version Largest chainring Smallest chainring 12 14 Nm 16 17 Nm Star bit no 30 Star bit no 3...

Page 78: ...ws for casing base locking mechanism 2 x attachment screws for cover 2 x attachment screws for cover 2 attachment screw for bracket on cable side 1 attachment screw for bracket on cable side 2 attachm...

Page 79: ...if there is no other data on the component 3 5 9 27 Headlight FUXON headlight Attachment screw 5 Nm SUPERNOVA M99 Pure Pure V521s Attachment screw 2 Nm M6 attachment screw self locking nut washer SUPE...

Page 80: ...vailable when the instructions were produced 4 2 Designated handles lifting points The box does not have any handles Type no Frame size Dimsions Box cm Weight kg Shipping weight kg 22 15 1027 45 cm 50...

Page 81: ...hich use the pedelec s handlebars or frame to hold the pedelec in an upside down position The specialist dealer will give a consultation on correct selection and safe use of a rack system Take into ac...

Page 82: ...enger planes either It is a good idea to find out about pedelec leasing at your destination in advance if you wish to use a pedelec while on holiday This way you won t need to forgo pedelec riding fun...

Page 83: ...le to have your specialist dealer carry out an inspection and basic cleaning and apply preservative agent Pump tyres to maximum pressure The side wall will be squashed and damaged if the pedelec stand...

Page 84: ...ble the pedelec Risk of eye injury Problems may arise if components are set incorrectly They may cause serious injuries to the face Always wear safety glasses to protect eyes when assembling pedelecs...

Page 85: ...immediately after being assembled The assembly report see Section 11 2 describes all safety relevant inspections tests and maintenance tasks All assembly work must be completed to ensure the pedelec...

Page 86: ...ds to transmit the drive forces the front wheel is responsible for transmitting braking and steering forces Drive and braking forces have different directions of action This is why some tyres are moun...

Page 87: ...the front wheel into the fork ends 2 Insert the axle into the hub on the drive side Figure 65 Inserting the axle in the direction of the arrow 3 Use a 6 mm hex key to tighten the axle using between 8...

Page 88: ...Crash caused by loose cross axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective cross axle Crash cau...

Page 89: ...lever must be flush with the shock absorber Figure 73 Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required Figure 74 Adjus...

Page 90: ...lty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release Crash caused by faulty or incorrectly ins...

Page 91: ...mula to calculate the optimum seat post height for leg length Seat height SH inner leg length I 0 9 2 Lower the seat post further into the seat tube 3 The seat post Bowden cable must be tightened in t...

Page 92: ...Cut out the drilling template in Section 11 4 along the blue dotted line Figure 79 Cutting out along the blue line 2 Fold drilling template along green dotted line Figure 80 Folding along the green li...

Page 93: ...84 Example of markings on pedals 1 Coat threads in both pedals with waterproof grease 2 Turn the pedal marked L anti clockwise by hand into the crank arm on the left as seen when facing the direction...

Page 94: ...If the handlebars cannot be fastened contact your specialist dealer Stem with clamping lever version II and stem with screw If the handlebars cannot be fastened contact your specialist dealer 5 4 4 3...

Page 95: ...owly get used to road traffic and speed before riding at speeds over 12 km h especially if you have not ridden a bike for some time Increase the levels of assistance gradually Practice braking hard on...

Page 96: ...onger braking distance The braking sensation differs from the usual sensation This can cause loss of control or a crash which may result in injuries Ride slowly and brake in good time when it is raini...

Page 97: ...nce are the greater the range is Gear switching habits Use a low gear and a low level of assistance on hills and when setting off Switch up a gear depending on the speed and terrain 50 80 crank rotati...

Page 98: ...emote continues to light up red have the component replaced at the specialist dealer s RED Flashes 1 Restart system 2 If the remote continues to light up red have the component replaced at the special...

Page 99: ...he problem persists 0A 0A 0B 0A Remote Charger Communication Error 1 Restart system 2 Switch off system 3 Disconnect charger from system and socket 4 Wait until the status LED goes out 5 Check plug co...

Page 100: ...r 1 Restart system 2 Contact your specialist dealer if the problem persists Code Description Method of resolution Table 39 List of display screen error messages 0D 0A Charger Authentication Error 1 Re...

Page 101: ...r if the problem persists Code Description Method of resolution Table 39 List of display screen error messages 12 08 Remote Gear Shift Pairing Error 1 Restart system 2 Contact your specialist dealer i...

Page 102: ...alist dealer if the problem persists Code Description Method of resolution Table 39 List of display screen error messages 16 07 Speednode Theft Detection 1 Restart system 2 Contact your specialist dea...

Page 103: ...st dealer if the problem persists Code Description Method of resolution Table 39 List of display screen error messages 18 07 Speednode Start Error 1 Restart system 2 Contact your specialist dealer if...

Page 104: ...screen error messages 2D xx Display Identification Error 1 Restart system 2 Switch off system 3 Remove on board computer from mount check contacts and clean if necessary 4 Insert remote 5 Start syste...

Page 105: ...Contact your specialist dealer if the problem persists Code Description Method of resolution Table 39 List of display screen error messages 6A xx Battery Software Error 1 Check whether the original ba...

Page 106: ...lug contacts on pedelec and charger and clean if necessary 5 Plug charger into the socket again 6 Plug charger into the system again 7 Start system 8 Contact your specialist dealer if the problem pers...

Page 107: ...he permitted temperature range 1 Allow battery to warm up slowly in warm environment or cool down in a cool environment 2 Switch on system 3 If flashing persists after the battery has not been used fo...

Page 108: ...justing the pedelec Only a correctly adjusted pedelec will guarantee the desired ride comfort and health promoting activity All settings must be re configured if the body weight or maximum baggage wei...

Page 109: ...e tilt 6 5 4 8 6 5 4 10 6 5 4 12 6 5 4 13 2 Handlebars 6 5 5 3 Stem 6 5 6 4 Handles 6 5 7 x 5 Tyres 6 5 8 6 1 6 2 6 3 6 4 6 5 Brake Position of the brake handles Brake handle tilt angle Determine grip...

Page 110: ...r incorrect position red The pelvis is in the right position if the spine forms an S shape and a natural easy arch The pelvis is positioned incorrectly if it tilts slightly backwards As a result the s...

Page 111: ...saddle is positioned far higher than the handlebars Benefits The spine is intuitively moved into its natural S shape The strain on arms and hands is very slight no effort required to support The upri...

Page 112: ...e pelvis is on average a quarter lower than in the male pelvis The angle between the pubic bones is wider The pelvis is more mobile in women than it is in men Consequently the pelvis often tilts forwa...

Page 113: ...eal area If the saddle is adjusted incorrectly too narrow or too hard the nose of the saddle presses directly onto the genitals Blood circulation deteriorates The genitals on the outside are seldom th...

Page 114: ...6 Measuring the distance The distance between the two centre points is the sit bone distance and corresponds to the minimum saddle width 7 Calculate saddle width see Section 6 5 4 4 6 5 4 4 Determinin...

Page 115: ...uipment In air cushion saddles the hardness of the saddle can be adjusted using the pump valve beneath the seat surface Table 46 VELO air cushion saddle settings 6 5 4 8 Straighten saddle Position sad...

Page 116: ...too high If your knees are painful after a few kilometres the saddle is too low Position the seat post according to needs if necessary Adjust the seat height with the quick release 5 Open the quick re...

Page 117: ...red height Figure 104 Remote control operating lever 1 Raising the saddle 1 Remove any pressure from the saddle 2 Press the remote control operating lever The seat post will rise 3 Release the remote...

Page 118: ...Figure 105 Knee cap perpendicular line 3 Unfasten and adjust the designated screw connections and clamp them with the maximum tightening torque for the saddle clamping screws 6 5 4 13 Adjusting the s...

Page 119: ...timal position on the handlebars when the forearm and hand are in a straight line i e the wrist is not bent In this way the nerves are not pinched and do not cause pain Figure 108 Distribution of nerv...

Page 120: ...ain is with the back and abdominal muscles pre tensioned Passive muscles are not able to perform this important task 3 Set the required handlebar position by adjusting the stem height and angle see Se...

Page 121: ...ps before reaching its end position unscrew the knurled nut Tighten the knurled nut on the seat post if the seat post clamping lever s clamping force is not effective enough Contact your specialist de...

Page 122: ...quill stem height 1 Undo screw 2 Pull quill stem out 3 Tighten screw 6 5 6 6 Adjusting the Ahead stem Only applies to pedelecs with this equipment In the case of an Ahead stem the stem is placed dire...

Page 123: ...table stems are available in different lengths for quill and Ahead stems Figure 113 Different versions of angle adjustable stems Adjusting the stem angle c changes both the distance from the upper bod...

Page 124: ...nd held in the correct position so that the hand can no longer bend If the pre mounted handles are uncomfortable or cause pain or numbness in the index middle finger or thumb ergonomic handles bar end...

Page 125: ...pressure often leads to premature wear in the tyre Cracking in the side wall is a typical consequence of very low tyre pressure Abrasion is also unnecessarily high On the other hand a tyre can absorb...

Page 126: ...ifferent tyres need to be used when the area of use is changed more weight or greater puncture protection is added and greater acceleration or more dynamic cornering is used Tyres may be replaced if T...

Page 127: ...f the handlebar 2 Extend the index finger about 15 Figure 118 Brake handle position 3 Push handbrake outwards until the third finger phalanx sits in the recessed grip 6 5 9 2 Change handbrake inclinat...

Page 128: ...tance 1 Measure hand size using the grip distance gauge 2 Adjust the grip distance at the pressure point based on the hand size Figure 121 Handbrake positioning Saddle handlebar height difference mm B...

Page 129: ...O ST EF41 handbrake Only applies to pedelecs with handbrakes BL M4100 BL M7100 BL M8100 BL MT200 BL MT201 BL MT400 BL MT401 BL MT402 BL T6000 GRX ST RX600 M7100 M8100 RS785 The handbrake position can...

Page 130: ...ing break in time This is also the case when the brake pads or brake discs are replaced 1 Accelerate pedelec to 25 km h 2 Brake pedelec until it comes to a halt 3 Repeat process 30 to 50 times The dis...

Page 131: ...the gear shift Not included in price 6 5 10 2 Adjusting the SHIMANO shifter Only applies to pedelecs with this equipment Figure 122 Position of attachment screw in SHIMANO shifter 1 All gear shift com...

Page 132: ...eflection The adjustment shown here represents a basic setting Pedelec riders should change the basic setting to suit the surface and their preferences It is advisable to make a note of the basic sett...

Page 133: ...rown Remove the plastic cover Figure 123 Sag setting wheel 1 on the suspension fork crown Turn the sag setting wheel clockwise to increase the spring pre tensioning Turn the sag setting wheel anti clo...

Page 134: ...on the pedelec in your usual riding position and support yourself against an object such as a wall or tree 8 Get off the pedelec without allowing it to deflect 9 Measure distance between the dust sea...

Page 135: ...y weight spring stiffness deflection the terrain and the pedelec rider s preferences If the air pressure or spring stiffness increases the extension and rebound speeds also increase Rebound damping ne...

Page 136: ...screw in a clockwise direction towards the closed position until it stops 2 Turn the rebound screw slightly in an anti clockwise direction Adjust the rebound damper in such a way that the fork reboun...

Page 137: ...accident with fatalities Example 2 Positioning the headlight correctly can ensure that oncoming traffic is not dazzled and no one is put at risk Example 3 If the headlight is positioned too low the s...

Page 138: ...e handlebars straight with both hands Do not use the kickstand 7 Switch on riding light Figure 129 Light positioned too high 1 correctly 2 and too low 3 8 Check the position of the light beam I if the...

Page 139: ...n press the Selector button 2 to the left or right to access the different main screens and press to view the sub screens The rider can use the plus key 3 and minus key 4 to access the sub levels and...

Page 140: ...stationary You cannot open and adjust the SETTINGS MENU while riding The display is inserted and shows the SELECTION MENU Press the Selector button until the last page of the SETTINGS MENU is display...

Page 141: ...Press the plus key and minus key to set the current date with the day and month 4 Press the Selector button You now exit the menu The date you entered is now saved Press CANCEL on the display screen...

Page 142: ...bar appears on the far left hand side of the indicator assistance has been changed to the minimum setting This setting allows the maximum possible range at the ECO level of assistance 4 Press the Sele...

Page 143: ...be charged at a fast rate Select Charge to Storage if you wish to store the battery for an extended period of time Select LONG LIFE if you wish to extend the battery s life cycle considerably The batt...

Page 144: ...40946 Rear wheel basket system component 051 20603 Bicycle box system component 080 40947 Table 53 Accessories Crash caused by incorrect child seat Pannier racks with a maximum load capacity under 27...

Page 145: ...er BURLY CROOZER THULE Crash caused by brake failure The braking distance may be longer if the trailer is carrying excessive load The long braking distance can cause a crash or an accident and injurie...

Page 146: ...case in the holder and turn 90 to the right To release turn the SP Connect mobile case 90 to the left and remove 6 6 4 Tubeless and airless tyres Riding a pedelec without tubes reduces the risk of ty...

Page 147: ...the pedelec and that all components are installed and firmly fastened They will also ensure that shift cables brake cables hydraulic lines and electrical cables are adjusted as necessary the person ri...

Page 148: ...e positioned so that it does not dazzle other road users The white front light and the white reflector must be clean at all times 7 The two separate brakes on the pedelec must work at all times 8 The...

Page 149: ...eer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in public spaces Crushing the...

Page 150: ...iosteum around the sitting bones is irritated as it is unaccustomed to the chafing To reduce chafing wear cycling shorts with shock absorbing seat padding use a chamois cream or ointment The sensation...

Page 151: ...nd relax tension In the bottom position place your upper body slightly lower Keep your fingers close to the brake handle ready for use 6 15 2 Using bar ends Only applies to pedelecs with this equipmen...

Page 152: ...4 3 Remove the battery from the frame 4 Remove the battery key from the battery lock 6 16 2 Inserting the battery Figure 144 Inserting the battery 1 Place the battery into the battery lower mount wit...

Page 153: ...ng process starts automatically The battery level indicator shows the battery level during charging When the electric drive system is switched on the display screen shows the charging process 4 The ch...

Page 154: ...ive system The system switches off automatically a few minutes after the last command The following options are available to switch off the electric drive system manually Press the On Off button on bo...

Page 155: ...e riding light Figure 147 Position of riding light button The electric drive system needs to be switched on already to turn on the riding light Press the riding light button The lighting modes change...

Page 156: ...assistance at any time Figure 148 Position of plus 1 minus 2 and push assist 3 buttons Press the plus button The level of assistance is increased Press minus button The level of assistance is reduced...

Page 157: ...sired speed has been reached Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely This may cause a crash...

Page 158: ...when absorbing a bump green line Threshold The damping threshold prevents deflection until a medium impact or downward force occurs Threshold mode increases drive efficiency over level terrain The th...

Page 159: ...ition Place compression adjuster in the OPEN position The compression adjuster is open Place compression adjuster in the LOCK position The compression adjuster is locked Position compression adjuster...

Page 160: ...ces Wear on the drive train However keep the crank moving while switching gears Figure 152 Switching gears with lever A using gear shift SL M315 as an example Lever A switches from a smaller pinion to...

Page 161: ...Switching down several gears to a low gear may cause the twist grip outer sleeve to suddenly come off This will not have an adverse effect on the twist grip s correct functioning since the outer guide...

Page 162: ...then switches through all gears during the first ride The new gear is shown briefly on the on board computer each time it is changed Since the motor detects the gear shift and consequently reduces mo...

Page 163: ...destroy the tyres Park pedelec in the shade On hot days regularly check the tyre pressure and adjust it as necessary Moisture penetrating at low temperatures may impair individual functions due to the...

Page 164: ...m to save space when parking 1 Open stem clamping lever Figure 155 All Up with open stem clamping lever 2 Pull handlebars into highest possible position Figure 156 All Up pulled into highest possible...

Page 165: ...flectors See Section 7 2 1 Clean brake See Section 7 2 5 Clean suspension fork See Section 7 2 2 Care for suspension fork See Section 3 Clean suspension seat post See Section 7 2 6 Clean rear frame da...

Page 166: ...on 7 3 7 1 Care for leather handles See Section 7 4 8 2 Clean the leather saddle See Section 7 3 9 1 Care for leather saddle See Section 7 4 11 Clean handlebars See Section 7 3 6 Cleaning the motor Se...

Page 167: ...for handlebars See Section 7 4 7 Check handlebars See Section 7 5 12 Check light See Section 7 5 10 Care for hub See Section 7 4 12 Check hub See Section 7 5 14 2 Check nipple holes See Section 7 5 1...

Page 168: ...tand high pressures Damaged brakes can fail and cause an accident with injury Never clean the pedelec with a pressure washer or compressed air Take great care when using a hosepipe Never point the wat...

Page 169: ...damage to the paintwork Also look at hidden parts on the underside If there are any cracks warping tarnished components leaked oil or damage to the paintwork remove the pedelec from service Contact sp...

Page 170: ...ng the handles Check the handles are firmly in place Screw loose handles firmly into place 7 1 12 Checking the USB cover If featured check the position of the cover on the USB port on a regular basis...

Page 171: ...bricate the dust seals and stanchions with a few drops of silicone spray 3 Service the suspension fork after cleaning 7 2 3 Caring for the suspension fork Treat dust seals with fork oil 7 2 4 Cleaning...

Page 172: ...otor on the outside with a soft damp cloth Tool Cleaning agent Gloves Toothbrush Water Lubricant Cloth Paintbrush Dish washing liquid Brake cleaner Sponge Watering can Degreaser Leather cleaner Brushe...

Page 173: ...grips with a cloth and soapy water 2 Rinse off component with water from a watering can 7 3 7 Clean handles 1 Clean handles with sponge water and soapy water 2 Rinse off component with water from a wa...

Page 174: ...pokes from the inside to the outside with a sponge brush and soapy water 2 Clean rim with a sponge 3 Rinse off component with water from a watering can 4 Care for spoke nipples after cleaning see Sect...

Page 175: ...ain 3 Hold and apply slight pressure while slowly turning the rear wheel so the chain passes through the cloth 4 Wipe off oily dirty chains thoroughly with a cloth and degreaser 5 Care for the chain a...

Page 176: ...with a cloth 2 Spray frame care oil on frame and leave to dry 3 Wipe away any wax residue with a cloth Tool Cleaning agent Cloth Toothbrush Frame wax spray Silicone or Teflon oil Acid free lubricatin...

Page 177: ...3 Apply silicone or Teflon oil to the stem shaft tube and the quick release lever pivot point with a cloth 4 If you have a Speedlifter Twist also apply oil to the unlocking bolt groove in the Speedli...

Page 178: ...er care products keep leather smooth and resistant brighten its appearance and improve or replace stain protection 1 Try leather care product out on a less visible spot before use 2 Care for leather s...

Page 179: ...ops of oil 3 Remove any surplus lubricant with a clean cloth 4 Spray metal foot rests with silicone spray 7 4 16 Caring for the chain Place newspaper or paper towels underneath to collect chain oil 1...

Page 180: ...t in time 5 Leave chain oil to penetrate into the chain links for a few hours or overnight 7 4 17 Caring for the battery Grease plug terminals on the battery with terminal grease or contact spray from...

Page 181: ...ervice life Air loss Even the most airtigfht tube will lose pressure on a continuous basis since the air pressures in a pedelec tyre are significantly higher and the wall thicknesses significantly fin...

Page 182: ...re gauge Older and simple bicycle air pumps are unsuitable for filling tyres via a Schrader valve 1 Unscrew and remove the valve cap 2 Undo the rim nuts 3 Connect the bicycle air pump 4 Pump up the ty...

Page 183: ...ss cords are visible Since resistance to punctures also depends on the thickness of the tread it may make sense to change the tyre at an earlier stage Figure 162 Tyre without tread which can be replac...

Page 184: ...he nipple hole contact your specialist dealer 7 5 1 5 Checking the nipple well The nipple holes can weaken the tyre bed Check to see if cracks are emerging from the nipple holes If there are cracks ra...

Page 185: ...act your specialist dealer if the pressure point cannot be reached 7 5 2 2 Checking the hydraulic brake system 1 Pull on the handbrake and check whether any brake fluid leaks out of the lines connecti...

Page 186: ...tween the brake lining supporting plates If the transport safety wear gauge fits between the supporting plates the brake linings have not reached their wear limit Contact your specialist dealer if the...

Page 187: ...ment There are sharp corners and edges on the back pedal brake Wear gloves 1 Hold and check counter support to ensure it is firmly attached to rear frame down tube Tighten screw into the counter suppo...

Page 188: ...he brake linings move irregularly contact your specialist dealer Checking the rim braking surface for wear The side wall is more prone to wear in rim brakes The Wear depends on the stress loads during...

Page 189: ...Check the chain tension at three to four points If the deviation is greater than 20 mm tighten chain If the deviation is less than 10 mm Loosen chain If a hub gear is fitted the rear wheel must be pus...

Page 190: ...70 Example of a ROHLOFF gauge Figure 171 Example of a KMC digital gauge 1 Insert gauge between two chain links on the right hand side Figure 172 Gauge is inserted 2 Lower gauge down to the left hand s...

Page 191: ...teeth have worn thinner Replace belt sprocket Contact specialist dealer Figure 178 Worn tooth profile Figure 179 Photo showing example of worn tooth profile 7 5 9 Check belt tension If the belt tensi...

Page 192: ...of charge from the App Store or Google Play on your mobile phone Measure in a quiet environment Ensure that the phone microphone is switched on 1 Open app 2 Click on the voltage symbol 3 Click on MEAS...

Page 193: ...Table 44 Tension specification If the value is higher than the specification reduce belt tension If the value is within the specified range the belt tension has been correctly adjusted If the value i...

Page 194: ...specialist dealer 2 Switch light on 3 Check that the headlight and rear light come on If the headlight or rear lights do not come on take pedelec out of service Contact specialist dealer 4 Place pede...

Page 195: ...the saddle 1 Hold saddle firmly 2 Check whether the saddle twists tilts or can be pushed in one direction or other If the saddle twists tilts or can be pushed in one direction or other adjust the sadd...

Page 196: ...s been achieved if the chain can be pushed between a maximum of 10 and 15 mm in the middle between the pinion and the toothed wheel The crank must also turn without resistance 7 5 15 Check gear shift...

Page 197: ...djuster to increase the shift cable tension Tighten the tension adjuster to decrease the shift cable tension Figure 189 The tension adjuster on ROHLOFF hub versions with internal switch control is loc...

Page 198: ...justing sleeves on the shifter housing There is noticeable play of 2 to 5 mm 1 2 gear when you turn the twist grip Figure 192 Twist grip with adjusting sleeves 1 and play in the gear shift 2 7 5 19 Ch...

Page 199: ...ection tasks in the maintenance book 8 3 Component specific maintenance High quality components require extra maintenance Tasks require technical expertise special tools and special lubricants The ped...

Page 200: ...eat post by schulz suspension seat post Maintenance After the first 250 km every 1 500 km after that SR SUNTOUR suspension seat post Maintenance Every 100 hours or once a year eightpins suspension sea...

Page 201: ...ion and maintenance intervals for hub SHIMANO 11 speed hub Internal oil change and maintenance 1 000 km after start of use then every 2 years or 2 000 km All other SHIMANO gear hubs Lubricate internal...

Page 202: ...cribed in the brake operating instructions Injury to the eyes Problems may arise if the settings are not made properly and you may sustain serious injuries as a result Always wear safety glasses durin...

Page 203: ...mper optional 6 months Check for damage corrosion fracture See ROCK SHOX compo nent maintenance instructions Maintenance as specified by manufacturer Air chamber assembly group damper and spring O K D...

Page 204: ...brication oil change as specified by manufacturer O K Damage detected New fork as speci fied in the parts list FOX suspen sion fork optional 6 months Check for damage corrosion fracture Send to FOX O...

Page 205: ...eat Hub with cone bearing optional Once a month Cleaning Section 7 3 12 O K Dirt Cleaning Once a month Care Section 7 4 12 O K Untreated Treat 6 months Check mount fastening O K Loose rust Retighten s...

Page 206: ...crews new paint protection film new seat post as specified in parts list if damaged SR SUNTOUR suspension seat post Every 100 hours or Once a year Complete clean check fastening and paint protection f...

Page 207: ...Retighten screws Brake fluid 6 months Check fluid level Depending on time of year O K Too little Top up brake fluid take Pedelec out of service if dam aged new brake hoses Brake linings 6 months Brake...

Page 208: ...drive system On board computer 6 months Check for damage Check for damage O K No screen defective screen display Restart test battery new software or new on board com puter decommis sioning Control pa...

Page 209: ...ional 6 months Attachment Check mount fastening O K Loose Retighten screws Components Frequency Description Criteria Measures if rejected Components Description Criteria Measures if rejected Assembly...

Page 210: ...ised If the air system is serviced in a rear frame damper it can explode and cause serious injury Wear safety goggles protective gloves and safety clothing when assembling or carrying out maintenance...

Page 211: ...rectly fastened screws may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the stem s quick r...

Page 212: ...become caught in the brake disc and block the wheel This will cause a crash Install the front wheel quick release lever on the opposite side to the brake disc Crash caused by faulty or incorrectly in...

Page 213: ...age to the paintwork If there are any cracks warping or damage to the paintwork remove the pedelec from service New fork as specified in the parts list 3 Dismantle suspension fork 4 Lubricate dust sea...

Page 214: ...work and impacts if the carbon seat post paintwork is damaged Ask customer what caused the damage Examine damage with a magnifying glass to see if fibres are permanently damaged or delamination has ta...

Page 215: ...cover 3 Examine seat post rack for scratches cracks and breaks Replaced damaged seat post as specified in the parts list If the paint protection film protecting a child seat is missing or has worn aw...

Page 216: ...pension forks rear frame damper and suspension seat posts Maintenance includes a complete inspection of interiors and exteriors All dampers are reconditioned The airtight seals are replaced in air sus...

Page 217: ...e cause of pain Any such problems should thus always be discussed openly with a doctor In most cases however pain after pedelec rides is due to a lack of training and components set incorrectly or com...

Page 218: ...nning a posture where you lean too far forward can lead to pain in the back arms and wrists The abdominal muscles are the counterpart to the back muscles and stabilise the pelvis and the back Back pai...

Page 219: ...re is almost no weight applied whereas body weight is at its highest in the sports position The force is applied to a small area on the handle meaning the pressure load on the hands is very high Hands...

Page 220: ...in on the top of the kneecap often indicates a muscular imbalance Pain under the kneecap is usually related to excessive pressure in the knee joint and consequential irritation to the patellar tendon...

Page 221: ...nds 14 If the electric drive system does not start after about 6 seconds press the On Off button control panel for at least 2 seconds 15 Contact your specialist dealer if the electric drive system won...

Page 222: ...ne The battery is a consumable Repeated charging and long periods of use cause the battery to degrade loss of power If the distance you can cover with one single charge is very short replace the batte...

Page 223: ...s useful life Replace old battery with new one The battery and charger become hot The battery or charger temperature may have exceeded the operating temperature range 1 Interrupt charging process 2 Wa...

Page 224: ...connected which the system is unable to recognise Contact specialist dealer The selected gear level is not shown on the on board computer The gear level is only shown if the electronic gear shift is b...

Page 225: ...is used pedal assistance becomes less effective when the gear is changed This is because the computer sets the pedal assistance to the optimum level This is not a malfunction A noise can be heard aft...

Page 226: ...fitted the wrong way round after assembly Contact specialist dealer Check installation correct Hub is stiff when turned Ball bearings are worn Contact specialist dealer Replace ball bearings Ball bear...

Page 227: ...ear speed cannot be changed The cable was not set correctly Contact specialist dealer Reset gear shift unit check whether the gear speed can be changed when the wheel is detached from the frame Strang...

Page 228: ...es are applied Contact specialist dealer Rotation feels stiff during free rotation Contact specialist dealer Chain jumps between the gearwheels when gear is changed Gearwheels and or chain worn Contac...

Page 229: ...ings and brake disc Spongy soft or poor pressure point in disc brakes Brake calliper fitted incorrectly brake disc loose brake disc or brake lining worn or brake system leaking Contact specialist deal...

Page 230: ...ing the first 50 km or so after replacing the brake linings check the rims and brake linings regularly and clean to remove any residues Dirt 1 Clean rim and brake thoroughly 2 If the problem is not so...

Page 231: ...ternal hub unit The rider needs to push the pedals too far back before the brakes engage 1 Contact specialist dealer Replace brake shoe unit 2 If the problem should persist replace the internal hub un...

Page 232: ...m the ground in an uncontrolled way This impairs traction and control blue line Fork head and handlebars are deflected upwards if the wheel bounces back from the ground Body weight may be thrown up an...

Page 233: ...d increases the hardness of impacts Available deflection traction and control decrease blue line The fork remains in a deflected state causing the headset and handlebars to move to a lower position Bo...

Page 234: ...ght shifts forward and the pedelec loses some momentum Figure 201 Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 202 Changing compression adjuster to a harder sett...

Page 235: ...onger touches the ground The headset and handlebars are deflected upwards significantly which can impair control Figure 203 Excessively hard damping in the suspension fork on bumps Solution Figure 204...

Page 236: ...olled way This impairs traction and control blue line Fork head and handlebars are deflected upwards if the wheel bounces back from the ground Body weight may be thrown up and backwards in an uncontro...

Page 237: ...ardness of impacts Available deflection traction and control decrease blue line The fork remains in a deflected state causing the headset and handlebars to move to a lower position Body weight is shif...

Page 238: ...up body weight shifts forward and the pedelec loses some momentum Figure 209 Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 210 Changing compression adjuster to a...

Page 239: ...heel no longer touches the ground The headset and handlebars are deflected upwards significantly which can impair control Figure 211 Excessively hard damping in the suspension fork on bumps Solution F...

Page 240: ...ion and control due to the uncontrolled speed at which the damper rebounds after deflecting blue line Saddle and handlebars are deflected upwards when the wheel bounces back from the ground The rider...

Page 241: ...kly enough to make contact with the ground and return to the initial position again The available deflection and traction are reduced blue line The rear frame damper remains in a deflected state after...

Page 242: ...d up body weight shifts downwards and the pedelec loses some momentum Figure 217 Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 218 SR SUNTOUR compression adjust...

Page 243: ...d pedelec rider are deflected upwards and forwards the rear wheel loses contact with the ground and control is reduced green line Figure 219 Excessively hard damping in the rear frame damper on bumps...

Page 244: ...d speed at which the damper rebounds after deflecting blue line Saddle and handlebars are deflected upwards when the wheel bounces back from the ground The rider s body weight may be shifted upwards a...

Page 245: ...urn to the initial position again The available deflection and traction are reduced blue line The rear frame damper remains in a deflected state after contact with the first bump When the rear wheel h...

Page 246: ...kly used up to the pedelec rider s weight shifts forward and the pedelec loses some momentum Figure 225 Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 226 Positi...

Page 247: ...c rider are deflected upwards and forwards the rear wheel loses contact with the ground and control is reduced green line Figure 227 Excessively hard damping in the rear frame damper on bumps Solution...

Page 248: ...al assistance becomes less effective when the gear is changed This is because the computer sets the pedal assistance to the optimum level This is not a malfunction A noise can be heard after switching...

Page 249: ...of impact The frame may break even under light stress 1 Take pedelec out of service 2 Send frame to a fibre composite repair company or purchase new frame as specified in the parts list 9 3 3 Repairi...

Page 250: ...arance needs to be checked each time a suspension fork tyre is replaced 1 Release pressure from the fork 2 Press fork together fully 3 Measure the gap between the top of the tyre and the crown s lower...

Page 251: ...maged battery and the charger can be returned to any specialist dealer free of charge Further disposal options may be available depending on the region Store the individual parts of the decommissioned...

Page 252: ...oil Cleaning cloths daubed in oil Lubrication oil Gear oil Lubricating grease Cleaning fluids Kerosene White spirit Hydraulic fluid Brake fluid Never mix different oil fluids Store in original contain...

Page 253: ...t missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for dama...

Page 254: ...easurement O K Pedelec travelling 10 too fast slow Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling B...

Page 255: ...d adjustment O K Loose Retighten screws Saddle 6 months Check mount fastening O K Loose Retighten screws Seat post 6 months Check mount fastening O K Loose Retighten screws Guard 6 months Check mount...

Page 256: ...parts list replace if necessary Headlight 6 months Side light daytime riding light Functional check O K No constant light New headlight light as specified in parts list replace if necessary Reflectors...

Page 257: ...manufacturer new motor take out of service Software 6 months Check version In lat est ver sion Not latest version Import update Components Frequency Description Criteria Measures if rejected Componen...

Page 258: ...MY22XXX XX_1 0_14 06 2022 257 Documents Notes...

Page 259: ...r SHIMANO Deore RD M5120 SGS Shadow Plus 10 speed derailleur gears Shifter SHIMANO Deore SL M4100 Shifter Derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Bra...

Page 260: ...259 Documents not available Not yet available when the instructions were produced Stand stand mount Motor BROSE S Mag Plus FIT 250 Watt 85 Nm Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT...

Page 261: ...dow Plus 10 speed derailleur gears Shifter SHIMANO Deore SL M4100 Shifter Derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Brake front rear SHIMANO BR MT420 B...

Page 262: ...MY22XXX XX_1 0_14 06 2022 261 Documents not available Not yet available when the instructions were produced Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT LCD Remote Charger FIT 4 A...

Page 263: ...12 speed derailleur gears Shifter SHIMANO Deore RD M5120 SGS Shadow Plus Shifter Derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Brake front rear SHIMANO BR...

Page 264: ...MY22XXX XX_1 0_14 06 2022 263 Documents not available Not yet available when the instructions were produced Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT LCD Remote Charger FIT 4 A...

Page 265: ...lus 10 speed derailleur gears Shifter SHIMANO Deore SL M4100 Shifter Derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Brake front rear SHIMANO BR MT420 BR MT4...

Page 266: ...MY22XXX XX_1 0_14 06 2022 265 Documents not available Not yet available when the instructions were produced Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT LCD Remote Charger FIT 4 A...

Page 267: ...SL M610 I Shifter Derailleur Cassette cassette sprocket SHIMANO Deore CS M6100 12 10 51T Chain SHIMANO CN M6100 Belt Brake front rear SHIMANO BR MT420 BR MT410 Hydraulic disc brake Handbrake front rea...

Page 268: ...MY22XXX XX_1 0_14 06 2022 267 Documents not available Not yet available when the instructions were produced Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT LCD Remote Charger FIT 4 A...

Page 269: ...SHIMANO Deore RD M6100 SGS Shadow Plus 12 speed derailleur gears Shifter SHIMANO Deore XT SL M610 I Derailleur Cassette cassette sprocket SHIMANO Deore CS M6100 12 10 51T Chain SHIMANO CN M6100 Belt...

Page 270: ...06 2022 269 Documents not available Not yet available when the instructions were produced Motor BROSE S Mag Plus FIT 250 Watt 85 Nm Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT LCD Remot...

Page 271: ...O Deore XT RD M8100 SGS Shadow Plus 12 speed derailleur gears Shifter SHIMANO SLX SL M7100 IR I Derailleur Cassette cassette sprocket SHIMANO SLX CS M7100 12 10 51T Chain SHIMANO CN M7100 Belt Brake f...

Page 272: ...06 2022 271 Documents not available Not yet available when the instructions were produced Motor BROSE S Mag Plus FIT 250 Watt 85 Nm Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT LCD Remot...

Page 273: ...SGS Shadow Plus 12 speed derailleur gears Shifter SHIMANO Deore XT SL M8100 I Derailleur Cassette cassette sprocket SHIMANO SLX CS M7100 12 10 51T Chain SHIMANO CN M7100 Belt Brake front rear SHIMANO...

Page 274: ...MY22XXX XX_1 0_14 06 2022 273 Documents not available Not yet available when the instructions were produced Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT LCD Remote Charger FIT 4 A...

Page 275: ...Deore SL M4100 Derailleur Cassette cassette sprocket SHIMANO 11 42T Chain KMC E10S Belt Brake front rear SHIMANO BR MT200 Hydraulic disc brake Handbrake front rear SHIMANO BL MT201 DUAL CONTROL lever...

Page 276: ...MY22XXX XX_1 0_14 06 2022 275 Documents not available Not yet available when the instructions were produced Rechargeable battery BMZ UltraCore 555 555 Wh Display FIT LCD Remote Charger FIT 4 A...

Page 277: ...ect s functional capability Disc brake Source EN 15194 2017 brake in which brake pads are used to grip the lateral faces of a thin disc attached to or incorporated into the wheel hub Drive belt Source...

Page 278: ...o the point where the top of the seat surface is intersected by the seat post axis measured with the saddle in a horizontal position and with the seat post set to the minimum insertion depth mark Maxi...

Page 279: ...e battery is an energy storage device that can store supplied electrical energy as chemical energy charging and release it as electrical energy when required discharging Seat post Source EN 15194 2017...

Page 280: ...Year of manufacture Source ZEG the year of manufacture is the year in which the pedelec was manufactured The production period is always from May to July the following year 12 1 Abbreviations 12 2 Sim...

Page 281: ...ective 2014 30 EU The safety objectives in the Low Voltage Directive 2014 35 EU have been met in compliance with Appendix I No 1 5 1 of the Machinery Directive 2006 42 EC The following harmonised stan...

Page 282: ...nd den Anforderungen der harmonisierten Normen EN 15194 2017 and ful lls the requirements of the harmonised standards DIN EN ISO 13849 2016 et les exigences des normes harmonis es und den herangezogen...

Page 283: ...wie folgt gekennzeichnet It is marked as follows Il est marqu comme suit __________________________________ Huttwil 13 08 2021 Ivica Durdevic CEO Ort und Datum der Ausstellung Name und Unterschrift d...

Page 284: ...T 2 0 radio system type complies with Directive 2014 53 EU The complete EU declaration of conformity is available online at https tessa zegxx web51 eimed server de ui index php bereich ui modul_id 104...

Page 285: ...Chemikalienagentur ECHA die bis zum heutigen Tag 20 04 2021 ver ffentlicht wurde werden nicht berschritten Biketec GmbH hereby guarantees that the delivered products comply with the REACH Regulation E...

Page 286: ...osition 42 Brake lever 42 clean 174 service 179 position 49 Brake linings 42 check 185 replace 129 248 retract 129 position 42 torque 75 Brake 41 check 169 check brake disc 185 check brake linings 185...

Page 287: ...t for 209 position 29 suspended 278 Frame care for 175 Freewheel torque 73 French valve see Presta valve Front derailleur clean 173 torque 73 Front wheel brake brake 156 Front wheel see Wheel G Gear h...

Page 288: ...lean 172 position 29 Mudguards check 168 N Nameplate 28 position 29 Negative deflection 277 Nipple holes check 183 Nipple well check 183 O Off road tyres 37 On board computer 48 clean 171 store 82 use...

Page 289: ...u 51 Shifter care for 178 clean 173 position 49 torque 72 Shut off speed 278 Slicks 37 Slippage 278 Software version display 142 Spare part 278 Spoke nipples 39 care for 177 position 36 Spokes 39 chec...

Page 290: ...XXX XX_1 0_14 06 2022 289 Keyword index W Wear 278 Weight 79 Wheel 36 279 check concentricity 168 check 180 fit 85 86 89 Winter break see Break in operation Work environment 279 Y Year of manufacture...

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