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© Copyright 2018 CGC Group Inc. 

Installation Operation Maintenance Manual is Subject to Change without Notice- Last Revised June 2018 

 

16 

BULLDOG SideWinder – Installation, Operation, and Maintenance Manual 

 
 

COMMISSION & START UP

 

 

 

SYSTEM FLUSHING:

 

Proper system cleaning and flushing is an important aspect of the commissioning and start up 
procedure for BULLDOG units.  Ensure the system has been flushed properly.  This prevents fouling 
of the unit’s heat exchangers. It is common for debris to settle out in areas of the system where 
there is low flow or low fluid velocity. This causes nuisance alarms as a result of a fouling heat 
pump. It is necessary to flush these units out as they appear to contain debris build up. This is the 
responsibility of the contractor and not a heat pump defect. 
NOTE:  Hydronic coils are not 100% drainable. 

 

SYSTEM FLUID:

 

Ensure that system water temperature is within an acceptable range to facilitate start-up (80- 
120°F) for cooling and (100 – 140°F) for heating. 

 

SYSTEM WATER PH:

 

System water should have a neutral pH balance of approximately 7.5 which will extend the life 
of the hoses, heat exchangers, and other water side accessories. 

 

WATER FLOW RATE:

 

Open all isolation valves to the unit. Ensure that the entering and leaving fluid temperatures of 
the BULLDOG unit in operation are acceptable.  There is typically an 8 to 12 degree drop or rise 
in temperature, depending on whether the unit is in cooling or heating. Under extreme 
conditions, slight variances in the temperature may be noted. 

 

FREEZE PROTECTION FROM WATER SYSTEM:

 

Ensure that freeze protection is provided for the outdoor portion of the loop water system. 
Inadequate freeze protection can lead to coil damage. 

 

NOTE: A potential issue may arise during construction where the system fluid loop is drained 
after being cleaned, flushed and tested. BULLDOG units will not completely drain and may 
hold fluid in the condenser or heating coil. Extensive damage may result to internal 
components if the system fluid freezes unless adequate glycol is added.
 

 

REMOVE AIR FROM SYSTEM FLUID LOOP:

 

Air in the system impairs unit operation and can cause erosion in the system piping. 

 

AIR BALANCING:

 

Air balancing of the system should be performed while the unit’s fan is operating at high- 
speed. In order to ensure the fan is operating at high-speed, the unit must be placed into cool 
mode. 

Summary of Contents for SideWinder SWD008

Page 1: ...ce Manual is Subject to Change without Notice Last Revised June 2018 Installation Operation Maintenance BULLDOG SideWinder Heat Pump Only qualified personnel should install service and repair the equi...

Page 2: ...19 Before calling technical support please have the model and serial number of the unit ready For Parts For replacement parts please call your local Bulldog Representative with the model and serial nu...

Page 3: ...ctrical components ONLY trained and qualified personnel should install repair or service the equipment WARNING The installation of the SideWinder Heat Pump and all associated components parts and acce...

Page 4: ...he unit in an upright position may result in permanent damage to the unit Dropping the unit or exposing it to extreme shock or vibration may also result in permanent damage to the interior components...

Page 5: ...teps required to successfully install a SideWinder unit 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freight claim and notify your sales representative...

Page 6: ...y with all applicable codes and regulations It is the responsibility of the installing contractor to ensure adequate service clearance for regular maintenance or for repair in place is exercised The i...

Page 7: ...Installation Operation and Maintenance Manual INSTALLATION STEPS 1 Screw discharge plate onto hanging bracket prior to mounting Unscrew the front stop screws on the flanges of the hanging bracket whi...

Page 8: ...ensure the edge of the hinged panel is flush with the finished wall when closed Figure 4 Vertical distance is to be a minimum of 3 4 from the top of the hanging bracket This alignment will ensure the...

Page 9: ...odes and regulations DO NOT bend or kink supply lines or hoses If supplied Supply and return ultra flex hoses 3 4 available from the factory are fitted with swivel joint fittings at one end to allow r...

Page 10: ...ance Manual is Subject to Change without Notice Last Revised June 2018 8 BULLDOG SideWinder Installation Operation and Maintenance Manual WIRING 1 Wire room thermostat to electrical panel as indicated...

Page 11: ...and do not operate units during the construction process The BULLDOG Heat Pump provides year round cooling and heating as controlled by the unit thermostat or by a direct digital controller The BULLDO...

Page 12: ...tat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Providing a continuous 24V potential to...

Page 13: ...Power ON timer Compressor operation is delayed for approximately 5 minutes after restoration of power This prevents all units from coming on line at the same time when power is restored It also preve...

Page 14: ...e set to alarm however if the open switch closes within 10 minutes a restart cycle is initiated The restart cycle begins with a 10 minute delay after which if there is a cool call in place and all oth...

Page 15: ...nsate level sensor is a 100 ohm thermistor that is heated for 15 seconds every 4 minutes Its temperature is measured at the beginning of the heat cycle and again at the end of the heating cycle If the...

Page 16: ...esent day thermostats operate in this manner there are others that may or may not work properly The following should be checked out for satisfactory performance prior to installation 1 Heat Pump Therm...

Page 17: ...board 24V power This capability allows unit or compressor shutdown based on a door switch a light switch or occupancy switch A separate 24V power supply is required if two or more units are being shut...

Page 18: ...xtend the life of the hoses heat exchangers and other water side accessories WATER FLOW RATE Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the BULLDO...

Page 19: ...unit Disconnects are usually within reach of the unit Exercise caution at all times Inspect the fan section to ensure that it is clear of any debris and that the fan rotates freely BULLDOG 008 060 uni...

Page 20: ...LLDOG SideWinder Installation Operation and Maintenance Manual START UP To register the unit warranty proper start up is required by a factory approved technician The following items must be recorded...

Page 21: ...ed load amps by more than 10 percent of the values noted on the unit nameplate SAFETY CONTROL RESET All BULLDOG Heat Pumps include high and low pressure switches to prevent the machine from operating...

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