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Component Concept

RT Series

Bullard RT Series airline respirators consist of four components (Figure 1); 
all must be present and properly assembled to constitute a complete NIOSH 
approved respirator.

➀ 

Respirator Hood:

  Available in two Tychem®-based materials.

 

RT1 

Tychem QC hood, inner bibs, inflatable neck cuff

 

RT2 

Tychem SL hood, inner bibs, inflatable neck cuff

 

RT3  

Tychem QC hood, inner bib, sport neck cuff

 

RT4  

Tychem SL hood, inner bib, sport neck cuff

➁ 

Breathing Tube for RT Series Respirators:

 

 

20BT 

Wire-reinforced heavy-duty breathing tube

 

RTBT 

Lightweight disposable breathing tube

  

Flow Control Device:

  Connects respirator hood to air supply hose. 

Available with a choice of quick-disconnect fittings, constant or adjustable 
airflow control and optional climate control devices.

* All flow control devices require the 20BT or RTBT breathing tube to constitute complete breathing 

tube assemblies. Breathing tube must be purchased separately.

  

Air Supply Hose:

  Connects breathing tube to air source supplying clean 

breathable air.

Cautions and Limitations

For RT Series Airline Respirators

A. Not for use in atmospheres containing less than 19.5% oxygen.
B.  Not for use in atmospheres immediately dangerous to life or health (IDLH). IDLH 

is defined in 29 CFR 1910.134(b).

C.  Do not exceed maximum use concentrations established by regulatory 

standards.

D.  Airline respirators can be used only when respirators are supplied with 

respirable air meeting the requirements of CGA G-7.1 Grade D or higher quality. 

E.  Use only the pressure ranges and hose lengths specified in the instruction 

manual.

I.  Contains electrical parts that may cause an ignition in flammable or explosive 

atmospheres.

J.  Failure to properly use and maintain this product could result in injury or death.
M.  All approved respirators shall be selected, fitted, used, and maintained in 

accordance with MSHA, OSHA, and other applicable regulations.

N.  Never substitute, modify, add, or omit parts. Use only exact replacement parts in 

the configuration as specified by the manufacturer.

O.  Refer to users instructions, and/or maintenance manuals for information on use 

and maintenance of  these respirators.

S.  Special or critical User’s Instructions and/or specific use limitations apply. Refer 

to User’s Instructions before donning. 

www.bullard.com

3

Component Concept/ 

Cautions and Limitations

RT Series Respirator Hood

User Manual for use with supplied air respirators

➀ 

Respirator Hood

Clamp

➁ 

Breathing Tube

Inner bib

Clamp

➂ 

Flow Control Device

Belt

➃ 

Air Supply Hose

Fig. 1

Clean Breathable Air 
Source Supplying 
Grade “D” or Higher 
Air Quality (See Breath-
ing Air Requirements 
on  page 4.)

Flow Control Device*

Without Climate

Control Devices

With Climate Control Devices

Cold Only

Hot/Cold

Adjustable

Constant

P

A

R

T

N

o. 

F30

F30B
F30S

F31
F32
F33
F34
F35

F35B
F35S

F40 AC100030 

HC240030

F40B AC10030B 

HC240030B

F40S AC10030S 

HC240030S

F41 AC10031 

HC240031

F42 AC10032 

HC240032

F43 AC100033 

HC240033 

F44 AC100034 

HC240034

 FRIGITRON  2000

 FRIGITRON  2000B

 FRIGITRON  2000S

 DC5040

 DC5040B

 DC5040S

 DC5041

 DC5042

 DC5043

 DC5044 

V5

3/8" Coiled I.D. Hose
V5 Starter/Extension 

Hose

Available in 25 and 

50 foot lengths with 

a variety of 1/4" and 

1/2" quick-disconnect 

fitting styles and 

materials. See parts 

list (page 11) for 

details.

V10

3/8" Coiled I.D. Hose

469 Starter Hose

545 Extension Hose

Available in 25, 50, 

and 100 foot lengths 

with a variety of 1/4" 

quick-disconnect fitting 

styles and materials. 

See parts list (page 11) 

for details.

V20

1/2" Coiled I.D. Hose
V5 Starter/Extension 

Hose

Available in 50 and 

100 foot lengths with 

1/2" quick-disconnect 

Industrial Interchange 

fittings. See parts list 

(page 11) for details.

Hose for High Pressure  

Compressed Air Source

Hose for Low 

Pressure Ambient 

Air Pump

WARNING

Failure to heed these warnings could result in death or serious injury.
Use strictly in accordance with instructions, labels and limitations pertaining to the RT 
Series respirator.
1. The RT Series respirator does not supply oxygen.
2. Use only in adequately ventilated areas containing at least 19.5% oxygen.
3.  Do not use when concentrations of contaminants are immediately dangerous to life or 

health (IDLH). IDLH is defined in 29 CFR 1910.134(b).

4.  Do not use these respirators for respiratory protection against abrasive blasting using 

silica sand as the abrasive.

5.  Do not use in circumstances where the airborne concentration level of contaminant 

exceeds maximum use concentration for this type of respirator as established by 
regulatory standards.

6. Leave area immediately if:
 a.  Breathing becomes difficult.
 b.  Dizziness or other distress occurs.
 c.  You taste or smell the contaminant.
 d.  Unit becomes damaged.
7.  Use strictly in accordance with instructions, labels and limitations pertaining to the RT 

Series respirator in use.

8.  Never alter or modify this respirator. Use only NIOSH approved Bullard RT Series 

components and replacement parts for this respirator.

Summary of Contents for RT Series

Page 1: ...ard offers the appropriate approved breathing tube flow control device and air supply hose to connect the RT Series respirator to these breathing air sources RT Series respirators are approved by NIOSH for use with optional Bullard climate control devices Contact Bullard or our local authorized distributor for more information about these and other accessories for RT Series respirators All Bullard...

Page 2: ...r critical User s Instructions and or specific use limitations apply Refer to User s Instructions before donning 2 CAUTIONS AND LIMITATIONS CF CONTINUOUS FLOW SA SUPPLIED AIR 1 PROTECTION TC PROTECTION1 MODEL ALTERNATE HOOD A SSEMBLIES ALTERNATE BREATHING TUBES ALTERNATE FLOW CONTROL DEVICES ALTERNATE AIR SUPPLY HOSES ACCESSORIES CAUTIONS LIMITATIONS2 RT SERIES HOODS RT1 RT2 RT3 RT4 20BT RTBT HC24...

Page 3: ...irator Hood User Manual for use with supplied air respirators Respirator Hood Clamp BreathingTube Inner bib Clamp Flow Control Device Belt Air Supply Hose Fig 1 Clean Breathable Air Source Supplying Grade D or Higher Air Quality See Breath ing Air Requirements on page 4 Flow Control Device Without Climate Control Devices With Climate Control Devices Cold Only Hot Cold Adjustable Constant P A R T N...

Page 4: ...ains contaminant free Always use an inlet filter on your air source Use suitable after cooler dryers with filters and carbon monoxide monitors and alarms as necessary to assure clean breathable air at all times Compressed air should be regularly sampled to be sure that it meets Grade D requirements RT Series Respirator Breathing Air Pressure Air pressure should be monitored at the point of attachm...

Page 5: ...r F30 F30B F30S F31 F32 F33 F34 V10 25 50 75 150 200 250 300 1 2 3 5 5 14 15 15 18 19 29 25 34 31 39 F40 F40B F40S F41 F42 F43 F44 V10 25 50 75 150 200 250 300 1 2 3 5 5 22 25 24 27 27 37 33 40 38 45 V5 25 50 1 2 22 26 25 30 AC100030 AC100030B AC100030S AC100031 AC100032 AC100033 AC100034 V10 25 50 75 150 175 300 2 3 5 55 65 60 70 65 75 V5 25 50 1 1 55 65 56 69 DC5040 DC5040B DC5040S DC5041 DC5042...

Page 6: ...ngth This cannot be done for the 20BT breathing tube To do this first determine how much shorter you need to make the tube The tube cannot be shortened more than 6 inches Mark a line with a marker pen where you want to make the cut Take a sharp cutting instrument and cut through the breathing tube and foam inside Be careful not to damage the remaining tube or foam If this does occur replacement wi...

Page 7: ...r the top of the lens that allows the user to customize the curvature of the lens to his her personal preference This strap may be removed if desired 5 Make sure that the breathing tube is not twisted after donning 6 Tuck inner bib of hood into shirt or protective clothing for additional splash and overspray protection see Figure 9 7 Pull respirator outer bib over collar of shirt or protective clo...

Page 8: ...ce Cleaning Bullard does not recommend laundering the hood When the hood becomes dirty it should be discarded and replaced The respirator s plastic lens should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect parts for signs of damage 8 Inspection Cleaning and Storage WARNING Failure to heed these instructio...

Page 9: ...ghtly to the hose so that no air can escape Make sure the hose has not been kinked or crushed by any equipment that may have rolled over it If any of the above signs are present or any other signs of excessive wear are detected replace the hose s immediately or remove the respirator from service Cleaning The air supply hose s should be hand sponged with warm water and mild detergent rinsed and air...

Page 10: ...available F35 Constant flow control valve with 1 2 Industrial Interchange Hansen compatible quick disconnect nipple Climate Control Assemblies for RT Series Airline Respirators For use with Breathing Air Compressors Cold Tubes Adjustable Flow AC100030 With 1 4 Industrial Interchange steel Hansen compatible quick disconnect nipple AC100031 With 1 4 Schrader steel quick disconnect nipple AC100032 Wi...

Page 11: ...5KF5032XXX 50 15 2 m with 1 4 Snap Tite steel fittings V5KF2533XXX 25 7 6m with 1 4 Snap Tite brass fittings V5KF5033XXX 50 15 2 m with 1 4 Snap Tite brass fittings V5KF2533XXXFF 25 7 6m with 1 4 Snap Tite brass fittings V5KF5033XXXFF 50 15 2 m with 1 4 Snap Tite brass fittings V5KF2533XXXFS 25 7 6m with 1 4 Snap Tite brass fittings V5KF5033XXXFS 50 15 2 m with 1 4 Snap Tite brass fittings V5KF253...

Page 12: ...ht collect basis 5 Returned products will be inspected upon return to the Bullard facility Bullard Customer Service will telephone you with a quote for required repair work which is not covered by warranty If the cost of repairs exceeds stated quote by more than 20 your Customer Service specialist will call you for authorization to complete repairs After repairs are completed and the goods have be...

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