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OPERATING MANUAL FOR BUKH DV29RME LIFEBOAT ENGINES     

009W4926-R19 

- 13 - 

 

RECOMMENDED MAINTENANCE AND CHECK LIST FOR BUKH LIFEBOAT ENGINES 

 

 

 

CHECK  

RECTIFY IF 
NEEDED 

 

 

 

 

 

 

 

 

 
 
 
 
 
1.         Tightness of connections through hull:

 

 

 

 





 



 






 

EVERY  

YEARS 

1.1       

stern tube

 

hull connection 

change sealing 

 

 

       

1.2

……

keel-cooling pipes 

hull connection

 

change sealing

 

 

 

 

1.3

……

spray pump

  

hull connection 

change sealing 

 

 

 

 

2.         Check of lubricating oil: 

 

 

 

 

 

 

2.1 a  

  engine

 

change oil 

 

 

2.1.b    

engine  

check oil level

 

X

 

 

 

 

2.2.a    

gearbox

 

change oil 

-

 

 

 

X

 

 

2.2.b

gearbox  

check oil level

 

X

 

 

 

 

2.3

…...

sealbox for spraypump

 

refill the oillevel 

renew if leaking- 

 

 

 

2.4

……

lubricating oil filter 

change

 

 

 

 

X

 

 

 

3

… …..Check of cooling watersystem:

  

 

 

 

 

 

 

3.1

… ..

system   

system to be full

 

fill up

 

 

 

 

3.2

… ..

anti freeze liquid

   

check for minus 25°C. 

refill anti freeze liquid 

  

 

 

3.3

… ..

cooling water connections tightness  

for leaks

 

renew if leaking

 

 

 

 

3.4 

…..

condition of rubber hoses  

cracks and leaks

 

renew

 

 

 

 

3.5 

…..

retightened clamping bands 

 

 

 

 

3.6

… ..

V-belt

 for cooling water pump 

adjust or renew 

 

 

 

3.7 

…..

thermostat      

 

renew  after 5 years 

 

 

 

 

4

… ….Check of fuel system: 

 

 

 

 

 

 

4.1 

….

supply line

  

clean water/fuel 
separator and check 
line bends

 

repair if damaged or 
renew 

 

 

 

4.2 

….

fuel tank

  

drain for water 

 

 

 

4.3     

fuel filter

  

change 

 

 

 

4.4     

return line

  

check for bends & 
damages 

repair if damaged or 
renew 

 

 

 

 

5.       Check of remote control cables: 

 

 

 

 

 

 

5.1     

cables    

 

check easy operation 
and stroke sufficient 

adjust cables 

 

 

 

 

6.        Check of propeller shaft arrangement: 

 

 

 

 

 

 

6.1      

rear stern tube bearing

 

check clearance for 
bearing insert

 

renew insert

 

 

 

 

6.2      

sufficient water flow to rear stern tube bearing

 

check that water holes 
in bearing housing are 
not blocked 

clean holes 

 

 

 

6.3      

alignment of gear flange and prop.shaft flange

 

 

alignment to be within 
0.05- 0.01mm

 

realign the engine

 

 

 

 

6.4      

stuffing box seals

 

tightness 

renew  all three seals 

 

 

 

6.5      

condition of rubber tube for stuffing box

 

cracks 

renew 

 

 

 

6.6      

Out-Board gearoil

oillevel 

refill 

 

  

 

6.7       

propeller

 

check size and 
condition 

renew if damaged 

 

 

 

 

7

.        

Starting of the engine: 

 

 

 

 

 

 

7.1      start with 

electrical start

  

engine start within  
2 minutes 

if  malfunctions -the 
engine must be ser- 
viced by a mechanic 

 

 

 

7.2      start with 

handstart 

        

same 

same 

 

 

 

7.3      start with other

 optional starting system   if  fitted

                  

 

same

 

same

 

 

 

 

7.4      

starting instruction

 

if it is readable 

change if damaged 

 

 

 

Summary of Contents for DV29 RME

Page 1: ...W4926 R19 29 05 2019 OWNER S HANDBOOK FOR BUKH MARINE DIESEL LIFEBOAT ENGINE TYPE DV29 RME BUKH A S Aabenraavej 13 17 DK 6340 Krusaa Tel 45 74 62 20 88 Fax 45 74 62 74 07 E mail bukh bukh dk www bukh...

Page 2: ...f oil 7 Recommended lubricating oil 7 Change of lubricating oil filter 7 Cooling water system 7 Frost precautions 8 Electrical system 8 Marine gear 8 Starting instructions 8 Winter storage of the engi...

Page 3: ...r for cooling water alarm 13 Tension device for V belt 14 Electric starter 15 Oil pressure switch 16 Reversible engine mountings 17 Coupling flange for propeller shaft 18 Reverse reduction gear 19 Ele...

Page 4: ...ithout previous notice Read this instruction book thoroughly before starting your new BUKH Diesel Engine STANDARD EQUIPMENT for DV29RME Reverse reduction gear Decompression lever Wet sump lubrication...

Page 5: ...fuel discharges from screw Tighten bleed screw Loosen high pressure pipe unions to injectors and turn engine until fuel discharges from pipes Reconnect pipes to injectors The engine will start in the...

Page 6: ...top button or pull the mechanical stop handle until engine stops 4 Move the Off Run switch to the Off position 5 Turn off the battery main switch Running in To secure long life and maximum power it is...

Page 7: ...ous conditions Therefore use a first class HD oil from a recognized oil company Oil specifications as mentioned in LUBRICATION OIL CHART When operating under difficult conditions i e frequent cold sta...

Page 8: ...equipment has to be connected directly to the terminals of the battery NOTE The starter must not be operated for more than 10 sec If further operation is necessary a pause of at least half a minute b...

Page 9: ...y in a dry place during the winter 4A For freshwater cooled engines Drain the freshwater from the engine by removing the plugs as indicated for seawater cooled engines It is not necessary to flush thi...

Page 10: ...sequently the oil will get too warm and foam and bleeding will be inadequate Oil vapour will condense and in extreme cases run out of the suction filter Do NOT fill the engine with more oil than indic...

Page 11: ...pump bearing housing Checking of oil level Dismount the filling plug when the spray pump is in a horizontal position The oil level must be just above the lower edge of the shaft When turning the pump...

Page 12: ...PHRAGM PUMP STATIC PRESSURE OF FUEL LIFT PUMP 350 mBar FUEL FILTER THROW AWAY FILTER INSERT FUEL QUALITY GAS OIL BS 2869 CLASS A LUBRICATING SYSTEM TYPE OF LUBRICATING OIL PUMP ROTARY VANE PUMP LUBRIC...

Page 13: ...X 4 Check of fuel system 4 1 supply line clean water fuel separator and check line bends repair if damaged or renew X 4 2 fuel tank drain for water X 4 3 fuel filter change X 4 4 return line check fo...

Page 14: ...RPM adjust RPM X 9 4 Full speed loaded with propeller and spray pump 2800 3600 RPM adjust RPM X 9 5 Cooling water temp to be max 95 degr Celcius max 95 C change termostat X 9 6 Audible and visual alar...

Page 15: ...r incorrectly adjusted or something in the system works sluggishly Adjust the governor Check governor system and correct the error Hot engine smell of heat Insufficient cooling water supply Stop engin...

Page 16: ...301 SAE 15W 40 API CG 4 FZG11 EXXON ESSO SPARTAN EP220 ISO VG 220 X EXXON ESSO GEAROIL GX SAE 80W 90 X MOBIL OIL MOBIL 1 0W 40 SAE 0W 40 API SJ CF EC X X X X MOBIL OIL MOBIL Delvac 1 SHC SAE 5W 40 API...

Page 17: ...OPERATING MANUAL FOR BUKH DV29RME LIFEBOAT ENGINES 009W4926 R19 17...

Page 18: ...OPERATING MANUAL FOR BUKH DV29RME LIFEBOAT ENGINES 009W4926 R19 18...

Page 19: ...OPERATING MANUAL FOR BUKH DV29RME LIFEBOAT ENGINES 009W4926 R19 19 INSTALLATION DV29...

Page 20: ...OPERATING MANUAL FOR BUKH DV29RME LIFEBOAT ENGINES 009W4926 R19 20...

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