background image

10

5.3.2 Changing the nozzle foot (PowerLine Extrusion - only heated up - Fig 1)

Tools required:
2 size 19 open-ended spanner,
1 spring-ring pliers
Remove the cartridge.
Remove the circlip (A1).
Remove the nozzle kit (part A2 to A7) out of the applicator.
Unscrew the conical nozzle (A2) (see Chapter 5.3.1).
Keep the valve seat (A4) (size 19) from moving and unscrew the nozzle foot (A3).
Reassemble as above but in reverse order.
For applicators with loose nozzle kit first remove the circlip (A1), after this the complete cartridge with screwed on nozzle kit. Reas-
semble as above but in reverse order.

5.3.3 Changing the nozzle setting (PowerLine Extrusion)

The position of the conical nozzle can optionally be swivelled around the center line of the melt tank.
Tools required: 
1 size 6 Allen key, 
1 size 12 open-ended spanner
Heat up the tool for about 15 min. to 338°F / 170°C (the tool should be thoroughly heated).
Turn off the compressed air supply.
Loosen the Allen screw (A5) in the protection cap (A4)

 

for half a turn.

Turn the valve seat (A6) by means of the open-ended spanner to the desired direction.
Tighten the Allen screw (A5) again.

5.3.4 Changing the spiral nozzle, compression spring and ball (PowerLine Spray - Fig 2)

Tools required:
1 hook wrench, 
1 size 11

 

open-ended spanner, 

1 size 32

 

open-ended spanner or a pipe wrench

Ensure that there is no cartridge in the melt tank before changing.
Turn off the compressed air supply.
Undo retaining ring (B1) without using force with the applicator heated up.
Remove the protection cap (B13) and the air cap (B2).
Unscrew spiral nozzle (B3) by the size 11

 

open-ended spanner, hold nozzle block (B8) by. the size 32

 

open-ended spanner.

Compression spring (B5) and ball (B4) are located behind the nozzle.
Reassemble as above but in reverse order.

5.4 Increasing the cover pressure (only when heated up - Fig 3)

If air leaks through cover, the lid pressure has to be increased.

0DLQWHQDQFH6HUYLFLQJ

Fig 3

Summary of Contents for PAM Powerline H206700

Page 1: ...ing into service Keep them for future use Adherence to these operating and safety instructions and all statutory regulations is the responsibility of the operator 2SHUDWLQJ QVWUXFWLRQV IRU RW 0HOW SSOLFDWRU 3 0 3RZHUOLQH WUXVLRQ 3 0 3RZHUOLQH 6SUD ...

Page 2: ...the second operatig level 3 4 3 Status report and malfunction display 4 Operation 7 4 1 Filling 7 4 2 Applying and metering hot melt adhesive 8 4 3 Setting the spray PowerLine Spray 8 4 4 Automatic temperature reduction system ACE 8 4 5 Interruption of work End of shift 8 4 6 Troubleshooting and remedying faults 8 5 Maintenance Servicing 8 5 1 Maintenance intervals 9 5 2 Cleaning 9 5 2 1 Cleaning ...

Page 3: ...1 Closure cap 3 Pressure gauge 12 Suspension point 4 Pressure regulator 13 Protection cap 5 Digital display 14 Spray air choke 6 Start Stop button 15 Protection cap 7 Set button 16 Trigger 8 Down button 17 Handle 9 Up button 18 Stand hoop UUDQJHPHQW 3RZHU LQH 6SUD 3RZHU LQH WUXVLRQ SSOLFDWRU ...

Page 4: ...n Digital by LED display Automatic temperature reduction sys tem ACE The temperature is reduced by 100 F 40 C after operation break of 30 minutes Heat up time Approx 3 4 min Melting capacity according to hot melt type For plugs 7 5 lbs h 3 2 kg h For granulate 2 87 lbs h 1 3 kg h Capacity melt tank 200 ml Feed system Compressed air Compressed air supply 145 psi 10 bar max maintenance unit with qui...

Page 5: ...or combustible gases Irritation of the mucous membranes by vapours emitted by hot melt adhesive 2 3 Instructions on safe operation The applicator may only be used with the nozzle pointing dowwards Do not overfill the melt tank max level 1 inch below top If the heated applicator is tilted and or the tank is overfilled the hot melt adhesive can enter the ventilation pipe This may cause mal functions...

Page 6: ...owing on the digital display 5 to the level recommended by the adhesive manufacturer Switching off even for a long period does not change the temperature set Environmental conditions as influence of strong high fre quency interference transmitter stations and electrical fluctuations may cause differences of 2 4 F It is therefore recommended that the preselected temperature is checked occasionally ...

Page 7: ...5 minutes Pull the trigger 15 You can meter the application quantity by changing the pressure up to 87 psi 6 bar and or selecting an appropriate nozzle size As soon as you release the trigger 15 the compressed air supply is stopped and the melt tank is vented 4 3 Setting the spray PowerLine Spray The spray pattern can be altered by adjusting the pressure regulator 5 Establish the optimum applicati...

Page 8: ...ty equipment heat protection gloves protective goggles increases safety Before servicing or performing maintenance work on components which come into contact with hot melt adhesive they must be heated up beforehand heat up the applicator or use an external hot air gun Fault Possible cause Remedy see Section Nozzle leaks Nozzle valve damaged PowerLine Extrusion Clean or change nozzle foot PowerLine...

Page 9: ... 5 3 4 5 3 Nozzle systems 5 3 1 Changing the conical nozzle PowerLine Extrusion only heated up Fig 1 Tools required 2 size 19 open ended spanner 1 spring ring pliers Remove the cartridge Remove the circlip A1 Remove the nozzle kit part A2 to A7 out of the applicator Prevent the nozzle foot A3 from moving and unscrew the conical nozzle A2 Screw the new nozzle A2 on hand tight and allow the nozzle t...

Page 10: ...0 C the tool should be thoroughly heated Turn off the compressed air supply Loosen the Allen screw A5 in the protection cap A4 for half a turn Turn the valve seat A6 by means of the open ended spanner to the desired direction Tighten the Allen screw A5 again 5 3 4 Changing the spiral nozzle compression spring and ball PowerLine Spray Fig 2 Tools required 1 hook wrench 1 size 11 open ended spanner ...

Page 11: ... in open position when inserted Tighten screws 1 of locking device 2 after adjustment If the leak cannot be rectified change the cover seal 9 5 5 Changing the cover seal If the change of cover pressure will not solve the leak the cover seal has to be changed Tools required 1 small screw driver Remove the cover gasket 9 by means of the screw driver Renew the cover gasket 9 6 Repairs Repair work may...

Page 12: ...PAM Fastening Technology Inc Division of BÜHNEN Charlotte N C USA Telefon 704 394 31 41 Telefax 704 394 93 39 www pamfast com sales pamfast com ...

Reviews: