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PCS.base

5 Operation and control

NOTICE

The PCS.base is a portable device which must only be operated inside the original trans-
port bag. The bag must be open during operation.
Only operate and transport the unit upright. Operating the device with the cover closed
or outside the specifications is prohibited!

CAUTION

Damage/health hazard due to heater leakage

Check the device for obvious leaks before every use and at regular intervals. Any leaks
must be repaired prior to using the device. In addition to gas leaks, leaking fluids in par-
ticular can post an electrical and health hazard.

5.1 Switching on the PCS.base

After switching on the supply voltage the cooler starts to cool the cooling block.

The target temperature is factory preset to 5 °C. The alarm limit is defined at +5/-2 K.

Green

LED

Red
LED

Internal

status

FF

Temperature Description

OFF

OFF

Unit off

With the cooler switched off, the status output corresponds
to error status.

ON

OFF

OK

OK (*)

OK

Normal operation

OFF

Flashing

f = 1 Hz

OK

OK (*)

Error

Overload / temperature outside the target range

OFF

ON

OK

Error

xxx

Moisture penetration

OFF

Flashing

f = 5 Hz

Error

xxx

xxx

Various possible causes, contact Service.

OK

No error

Error

Error present

xxx

Status not defined

f =…

LED flashing frequency

(*)

Also applies if no moisture detector connected

If the red LED lights up during operation, please refer to chapter “Troubleshooting”.

5.2 Operating the sample gas pump

DANGER

Toxic, corrosive gases

The measuring gas led through the equipment can be hazardous when breathing or
touching it.

a) Check tightness of the measuring system before putting it into operation.

b) Take care that harmful gases are exhausted to a save place.

c) Before maintenance turn off the gas supply and make sure that it cannot be turned

on unintentionally.

d) Protect yourself during maintenance against toxic / corrosive gases. Use suitable pro-

tective equipment.

The pump will only run after reaching the block temperature. It is only intended to convey gaseous mediums. It is not suitable
for liquids.

Operation under primary pressure is prohibited. The flow inside the device (operational regulation via flow meter with built-in
needle valve) should always be at least 50 L/h. Throttling greatly will shorten the life of the sample gas pump.

9

Bühler Technologies GmbH

BE464003 ◦ 11/2017

Summary of Contents for CSPB1 series

Page 1: ...ginal instructions Portable sample gas conditioning PCS base BE464003 11 2017 B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse bueh...

Page 2: ...this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries B hler Technologies can not be held responsible for...

Page 3: ...perating the flow metre optional 10 5 4 Condensate 10 5 4 1 Version with condensate trap 10 5 4 2 Version with condensate pump 10 6 Maintenance 11 6 1 Replacing the filter element 11 7 Service and rep...

Page 4: ...ump 115 V 2 Condensate pump 230 V When selecting the condensate trap the system can be operated at a 110 260 V voltage range 1 3 Contents PCS base in the selected version Optional accessories such as...

Page 5: ...dify specifications without advanced notice Keep this manual for later use Signal words for warnings DANGER Signal word for an imminent danger with high risk resulting in severe injuries or death if n...

Page 6: ...e safety and operating regulations in the respective country of use when performing any type of maintenance DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b M...

Page 7: ...ed in chapter Condensate page 10 DANGER Toxic corrosive condensate a Protect yourself from toxic corrosive condensate when performing any type of work b Wear appropriate protective equipment c Please...

Page 8: ...tter of principle the operator must regard all applicable standards according prevention of damage due to lightning which may oth erwise damage the device 4 2 Connecting a gas probe The sample gas pro...

Page 9: ...temperature is always ABOVE the output dew point setting or condensation may form in the lines after the cooler So the ambient tem perature range is limited 2 Delta T Control Here the electronics regu...

Page 10: ...numbering of the SWs corresponds with the numbering on the DIP switch SW1 SW2 SW2 SW1 Gas output dew point 0 0 3 C 0 1 5 C factory preset 1 0 10 C 1 1 15 C SW3 SW4 SW3 SW4 Delta T control 0 0 Gas out...

Page 11: ...ge OFF ON OK Error xxx Moisture penetration OFF Flashing f 5 Hz Error xxx xxx Various possible causes contact Service OK No error Error Error present xxx Status not defined f LED flashing frequency Al...

Page 12: ...completely empty the ves sel as condensate could otherwise flow back into the gas lines Condensate accumulates during operation Drainage varies by version 5 4 1 Version with condensate trap Condensate...

Page 13: ...ot be turned on unintentionally d Protect yourself during maintenance against toxic corrosive gases Use suitable pro tective equipment CAUTION Tilting risk Damage of the device Secure the device again...

Page 14: ...point not yet reached Wait max 15 min Cooling output too long despite the cooler running Be sure the vents are not covered heat buildup Flow rate dew point gas temperature too high Maintain limits in...

Page 15: ...health a If necessary ensure a safe gas condensate discharge b Always disconnect the gas supply when performing maintenance or repairs c Protect yourself from toxic corrosive gasses condensate when pe...

Page 16: ...port bag Open the rear and left bag compartment Remove the two screws per see image Pull the unit out of the transport bag The fuse is located under a plastic cap on the top board see image Replace mi...

Page 17: ...e cooler block Flush the heat exchanger until all contaminants have been removed Grease the cooled outside surface external surface with silicone grease Reinsert the heat exchanger into the cooling ne...

Page 18: ...PVC hose DN 4 6 for gas outlet 90 14 136 Viton hose DN 4 6 for gas outlet 90 14 036 PVC hose DN 6 8 for gas inlet 90 14 138 Viton hose DN 6 8 for gas inlet 44 92 00 35 012 Condensate pump replacement...

Page 19: ...l Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices during disposal 17 B hler Technologies GmbH...

Page 20: ...with condensate pump Electrical connection IEC connector Mechanical specifications Hose connections Inlet DN 6 PVDF hose nipple Output DN 4 PVDF hose nipple Weight excl accessories 6 8 kg Weight incl...

Page 21: ...PCS base 10 Attached documents Declaration of Conformity KX460025 RMA Decontamination Statement 19 B hler Technologies GmbH BE464003 11 2017...

Page 22: ......

Page 23: ...ften schreiben vor dass Sie uns diese Dekontaminierungserkl rung ausgef llt und unterschrieben zur cksenden m ssen Bitte f llen Sie auch diese im Sinne der Gesundheit unserer Mitarbeiter vollst ndig a...

Page 24: ...ce as specified above has been properly cleaned and decontaminated and that there are no risks present when dealing with the device Ansonsten ist die m gliche Gef hrdung genauer zu beschreiben In othe...

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