Bühler technologies ModbusRTU TC-MIDI Installation And Operation Instruction Manual Download Page 41 | Manualshive

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Bühler technologies ModbusRTU TC-MIDI Installation And Operation Instruction Manual Download Page 41

TC-MIDI (+)

7.12.1 Consumables and accessories

Item no.

Description

4510008

Automatic condensate drain AK 5.2 (pressure operation only)

4510028

Automatic condensate drain AK 5.5 (pressure operation only)

4410004

Automatic condensate drain AK 20 (pressure operation only)

4410001

Automatic condensate drain 11 LD V 38 (pressure operation only)

9144050038

Cable for cooler temperature analog output 4 m

41020050

Filter element F2-L; 2-pack

4410005

Condensate trap GL1, 0.4 L

4228003

Bellow for P1 pump

9009398

O-ring for bypass P1 pump

4228066

Set inlet/outlet valves 70 °C for P1 pump

see data sheet 420011

Sample Gas Pumps P1

see data sheet 450020

Peristaltic Condensate Pumps CPsingle, CPdouble

39

Bühler Technologies GmbH

BE440016 ◦ 07/2022

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Summary of Contents for ModbusRTU TC-MIDI

Page 1: ...ions Original instructions Sample gas cooler TC MIDI BE440016 07 2022 Bühler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technologies com Internet www buehler technologies com ...

Page 2: ... this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries Bühler Technologies can not be held responsible for misusing the product or unreliable function due to unauthorised modifications All rights reserved Bühler Technologies GmbH 2022 Document information Document No BE440016 Version 07 2022 ...

Page 3: ...ontrol 15 5 1 Description of functions 15 5 2 Delta T control option 15 5 3 Use of menu functions 16 5 3 1 Lock Menu 16 5 3 2 Overview of the menu items 17 5 4 Description of menu functions 19 5 4 1 Display menu 19 5 4 2 Main menu 19 5 4 3 Submenu 1 20 5 4 4 Submenu 1 global settings 21 5 4 5 Set favourite menu 25 5 5 Using the Digital Interface 26 5 6 Modbus Configuration 26 5 7 Modbus Communicat...

Page 4: ...s cooler technical data 41 9 2 Technical Data Options 43 9 3 Flow diagrams 44 9 4 Dimensions mm 45 9 5 Performance data 47 9 6 Heat exchanger 48 9 6 1 Heat exchanger description 48 9 6 2 Heat exchanger overview 49 10 Attached documents 50 ii Bühler Technologies GmbH BE440016 07 2022 ...

Page 5: ... re flected in the type designation The exact item number of the model defined by you is determined by the model code in the cat egory ordering information Application Standard applications Operating temperature 40 C 50 C 1 heat exchanger single or double TC MIDI 6111 TC MIDI 6112 2 heat exchangers in series TC MIDI 6121 TC MIDI 6122 Additional components which every conditioning system should fea...

Page 6: ... hose nipple angled 3 CPsingle with screw connection 4 Sample gas pumps 1 0 without sample gas pump 1 P1 PVDF bottom mounted 2 P1 with bypass valve bottom mounted 6 P1 PVDF mounted externally 7 P1 with bypass valve mounted externally Moisture detector 2 filter 0 0 without filter without moisture detector 0 1 without filter 1 moisture detector with PVDF adapter 3 1 0 1 filter without moisture detec...

Page 7: ...as path with bypass valve bottom mounted 6 P1 1 gas path PVDF mounted externally 2 7 P1 1 gas path with bypass valve mounted externally 2 Moisture detector 4 filter 0 0 without filter without moisture detector 0 1 without filter 1 moisture detector with PVDF adapter 0 2 without filter 2 moisture detectors with PVDF adapter 5 1 0 1 filter without moisture detector 1 1 1 filter with built in moistur...

Page 8: ...as pump 1 P1 1 gas path PVDF bottom mounted 2 P1 1 gas path with bypass valve bottom mounted 6 P1 1 gas path PVDF mounted externally 2 7 P1 1 gas path with bypass valve mounted externally 2 Moisture detector 4 filter 0 0 without filter without moisture detector 0 1 without filter 1 moisture detector with PVDF adapter 5 1 0 1 filter without moisture detector 1 1 1 filter with built in moisture dete...

Page 9: ... part of the equipment The manufacturer keeps the right to modify specifications without advanced notice Keep this manual for later use Signal words for warnings DANGER Signal word for an imminent danger with high risk resulting in severe injuries or death if not avoided WARNING Signal word for a hazardous situation with medium risk possibly resulting in severe injuries or death if not avoided CAU...

Page 10: ...tructions Always use genuine spare parts Do not install damaged or defective spare part If necessary visually inspect prior to installation to determine any obvious damage to the spare parts Always observe the applicable safety and operating regulations in the respective country of use when performing any type of maintenance DANGER Electrical voltage Electrocution hazard a Disconnect the device fr...

Page 11: ...e the original packaging or a suitable alternative The equipment must be protected from moisture and heat when not in use It must be stored in a covered dry and dust free room at a temperature of 20 C to 60 C 4 F to 140 F 9 Bühler Technologies GmbH BE440016 07 2022 ...

Page 12: ...hanger and condens ate drain For stainless steel the condensate drain can be suspended directly to the connecting tube for hoses the condensate drain must be secured separately using a clamp The condensate drain can be mounted directly to the heat exchanger Condensate lines must always be installed with a slope and a minimum inside diameter of DN 8 10 5 16 The DTV heat exchanger cannot be operated...

Page 13: ...outlet must be carefully and properly connected with a suitable hose and hose clamp Versions with screw connections DN 4 6 or 1 6 1 4 are supplied with ferrule and knurled nut and must be carefully sealed with appropriate hose NOTICE Installing peristaltic pumps CPsingle CPdouble limits the maximum permissible oper ating pressure in the system Operating pressure 1 bar 4 2 6 Connecting the heat exc...

Page 14: ...ong mains voltage Wrong mains voltage may damage the device Regard the correct mains voltage as given on the type plate WARNING High voltage Damage to the device in case of insulation testing Do not proceed insulation tests with high voltage to the device as a whole Electric strength test This device is equipped with extensive EMC protection The necessary tests were carried out at the factory test...

Page 15: ...oad of the alarm outputs is limited to 250 V AC 150 V DC 2 A 50 VA each An alarm is triggered by the alarm contact status output S2 if the temperature of the cooler is outside the specified limits It does not indicate if the alarm was triggered due to excess temperature or insufficient temperature The front film has three LEDs Colour Marking Function Red S2 High low temperature device error Yellow...

Page 16: ...etector option Contact between 3 and 2 closed alarm The moisture detector registers residual humidity in the sample gas or cable break Error message Contact between 1 and 3 closed OK no residual moisture in measuring gas no cable break With temperature signal option Regard ing S3 4 20 mA analogue output RLoad 500 Ω Signalling of actual temper ature Tcooler 20 C 4 F 4 mA 2 V Tcooler 5 C 41 F 9 mA 4...

Page 17: ... drains Fine mesh filters can also be used which in turn can be installed in optional moisture detectors The glass dome allows the dirt level of the filter element to easily be determined The moisture detector is easy to remove This may be required if a condensate enters the cooler due to a malfunction and the peristaltic pump or the automatic condensate drain is unable to remove it A P1 gas pump ...

Page 18: ...isplay if option installed Menu Next Enter Reduce value or browse selection ESC Menu Move one level up Enter Return to menu Changes will not be saved F or Func Sets a menu to favourite Note The favourite menu will also be activated with the menu locked 5 3 1 Lock Menu Some menus can be locked to prevent inadvertently changing the settings of the unit This requires setting a code For informa tion o...

Page 19: ...will only appear with the respective settings or with the respective status messages The factory defaults and settings ranges are specified in the overview as well as under the respective menu item The factory de faults apply unless otherwise agreed You can cancel entries and menu selections without saving by pressing the ESC key Menu Top Settings top Globale Einstellungen 3 2 1 1 2 3 Menu designa...

Page 20: ...u Modes Deactivate DeltaT mode OK Selection Abso Abso dt Drop down menu out Output signal Selection i i u Moisture detector 1 rst OK Input non non hi Lo OK rst OK Input non non hi Lo OK Confirm Moisture detector 2 Confirm Display ch2 Ambient temperature CH2 Error Err Status message Login Loc Enable menu lock Input 0 0 9999 OK Reset rSt Factory settings Exit E Close submenu Confirm rst yes no OK Ex...

Page 21: ...us display formats To view exit the runtime press the Enter key yy mm display in years and months default mth display in months weeh display in weeks days display in days One month corresponds to 30 days Press the F key to switch between the display formats The display will then first show the selected format as short text then the duration Error code display Display err In the event of errors mal...

Page 22: ...t temperature Temperature Display Cooler temp This setting determines the nominal temperature for the cooler temperature Parameter range 2 C to 20 C 35 6 F to 68 F Factory setting 5 C 41 F Note If the temperature is changed the indicator may blink until the new operating range has been reached This menu item is hidden if the keylock is enabled upper alarm limit alarm high Display Cooler A hi Here ...

Page 23: ...be hidden if the menu is locked DeltaT mode Modu Display Cooler Modu Here you can activate or deactivate DeltaT mode Parameter range AbSo dt Factory setting AbSo normal operation mode Note This menu will be hidden if the menu is locked Exit submenu 1 Display Submenu E Selecting this will return you to the main menu 5 4 4 Submenu 1 global settings Temperature unit Display toP unit Used to select th...

Page 24: ... toP hLtc hLtc humidity latch The setting applies to all connected moisture detectors Specifies whether the moisture ingress message must be reset manually or will automatically be re set after the sensor dries Parameter range YES The status will be indicated until the user restarts the device and the pumps will be deactivated no The status message will automatically be cleared The pumps will be r...

Page 25: ...tem is only available on devices with Digital output Modbus RTU option Display toP baud Determines the transfer rate for the digital interface Parameter range 4 80 9 60 19 20 38 40 57 60 115 2 Factory setting 19 20 Note This menu will be hidden if the menu is locked Modbus RTU parity The default parity is even odd options are odd parity no parity The number of stop bits is automatically set based ...

Page 26: ...device will restart all settings are saved All error messages will be reset The moisture detector will be reset irrespective of the settings in menus h Itc and h Moi Parameter range YES Restart The display will show the software version for the device and returns to measurement display no Exit menu without restarting Note The user settings will be saved Factory settings Display toP rst This settin...

Page 27: ...o hALF Factory setting noP Note This menu will be hidden if the menu is locked Selection Output Signal Display toP An1 out Select the type of output signal Parameter range i Status output 4 20 mA u Status output 2 10 V Factory setting i Note Disconnect meter before switching This menu item is hidden if the keylock is enabled Exit Submenu 2 Display toP An1 E Selecting this will return you to submen...

Page 28: ...tion Communication via Modbus RTU is always imitated by the master request The slave typically responds to the request with a response A Modbus RTU frame for a request response always has the following structure Address field A Function code FC Data CRC 1 byte 1 byte 1 252 bytes 2 bytes Register addresses and data are transferred in Big Endian format Every register stands for a 16 bit value with t...

Page 29: ... 0 5 C Positive alarm tolerance setpoint 3 16 5002 R W Float 3 0 1 0 7 0 1 0 K Negative alarm tolerance setpoint 3 16 5004 R W Float 3 0 3 0 1 0 1 0 K Temperature difference Delta T 3 16 5008 R W Float 15 0 30 0 0 0 1 0 K Enable disable Delta T 3 16 9001 R W Uint16 0 0 Normal mode 1 Delta T control 1 Moisture detector signal store error 3 16 9002 R W Uint16 2 1 No 2 Yes Moisture alarm signal store...

Page 30: ...16 206 32768 32767 1 TEST_UINT32 3 16 9994 R W Uint32 2766 0 4294967295 1 TEST_INT32 3 16 9996 R W Int32 2766 0x80000000 0x7fffffff 1 TEST_Float 3 16 9998 R W Float 10 5 Status register overview 3 10000 R Uint16 0 Bit 0 Status information register 10001 Bit n Status information register 10000 n 1 Condition code register 1 3 10001 R Uint16 0 Bit 0 Device status Bit 1 Device in error status Bit 2 Ta...

Page 31: ...ror Bit 2 Bit 3 Controller configuration error Bit 4 EEPROM regulator error Bit 5 Bit 6 Bit 7 Gen software error Error register 2 3 10006 R Uint16 0 Error register 3 moisture detector 1 3 10007 R Uint16 0 Bit 0 Bit 1 Bit 2 Cable break Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Error register 4 moisture detector 2 3 10008 Uint16 0 Bit 0 Bit 1 Bit 2 Cable break Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Error register 5 PT10...

Page 32: ...16 0 100 10 Device run time 3 10100 R Float 0 6 min h Restart reset device 16 11000 W Unit16 0x00 86 Restart device 17 Factory reset Reset moisture detector 1 16 11002 W Uint16 170 Reset moisture detector 2 16 11003 W Uint16 170 Example Register 5000 0x1388 Read block temperature set values A FC Start register HI Start register LO No register HI No register LO CRC CRC Request 0x0A 10 0x03 3 0x13 0...

Page 33: ...d in these operating and installation instructions Observe the respective safety regulations and operating specifications when performing any type of maintenance Always use genuine spare parts DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipment cannot be reconnected to mains unintentionally c The device must be opened by trained s...

Page 34: ...he appendix of these instructions or simply request it by e mail service buehler technologies com 7 1 Troubleshooting Problem Malfunction Possible cause Action Condensate inside the gas output Condensate trap full Empty condensate trap Valve inside the automatic condensate drain may be stuck Flush in both directions Cooler overload Maintain limits Reduced gas flow rate Gas circuit clogged Remove a...

Page 35: ... for approx 5 s Contact service Error 03 Microcontroller fault MCP2 Contact service Error 04 EEPROM error Contact service Error 22 Moisture detector 1 cable break Check moisture detector line Check moisture detector Error 32 Moisture detector 2 cable break Check moisture detector line Check moisture detector Error 40 General error temperature sensor 1 block temperature Possible sensor failure Erro...

Page 36: ...s servicing or mounting described in this manual Only use original spare parts DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipment cannot be reconnected to mains unintentionally c The device must be opened by trained staff only d Regard correct mains voltage DANGER Toxic corrosive gas condensate Sample gas condensate may be hazard...

Page 37: ...ry disconnect moisture detector from filter or adapter Loosen the fixing bolts for the hood Carefully remove the hood The hood has parts which protrude inward and could cause damage The display module is attached to the front cover and connected to the electronics on the base plate The plug connection can be removed The sample gas or condensate pump is connected to the electronics These cannot be ...

Page 38: ... of the moisture detector option The moisture detector must be dried if moisture enters Close the gas supply Switch off and unplug the device Loosen the swivel nut for the moisture detector connection line and disconnect the line Unscrew the moisture detector counter clockwise and remove Dry moisture detector Reinsert the moisture detector and carefully tighten the screw connection Connect the con...

Page 39: ...lves are further marked IN or for inlet and OUT for outlet Inlet valve Outlet valve To assemble the sample gas pump perform the steps in reverse order When tightening the inlet and outlet valves be sure to ob serve the required tightening torque of max 1 Nm CAUTION Tightening the valves more will permanently deform the pump body requiring replacement When installing the screw connection ensure the...

Page 40: ...er board 9100010185 Power board 9110000020 Sample gas cooler micro fuse 230 V 5 x 20 mm 3 15 A delayed action 9110000063 Sample gas cooler micro fuse 115 V 5 x 20 mm 6 3 A delayed action 4011000 Flow adapter type G PVDF G1 4 4011000I Flow adapter type NPT PVDF NPT 1 4 4011005 Flow adapter type G stainless steel G 1 4 4011005I Flow adapter type NPT stainless steel NPT 14 4111100 Moisture detector F...

Page 41: ...410001 Automatic condensate drain 11 LD V 38 pressure operation only 9144050038 Cable for cooler temperature analog output 4 m 41020050 Filter element F2 L 2 pack 4410005 Condensate trap GL1 0 4 L 4228003 Bellow for P1 pump 9009398 O ring for bypass P1 pump 4228066 Set inlet outlet valves 70 C for P1 pump see data sheet 420011 Sample Gas Pumps P1 see data sheet 450020 Peristaltic Condensate Pumps ...

Page 42: ...f use for disposing of elec tronic components and devices as well as hazardous materials during disposal As an EU member state you have the option to return Bühler Technologies GmbH products to us When returning the product the completed and signed RMA decontamination declaration must be attached to the packaging You will find the form in the appendix of these instructions or simply request it by ...

Page 43: ...h add on P1 x peristaltic pump 230 V AC 115 V AC 230 V AC 115 V AC 5 10 5 10 5 5 50 60 Hz 50 60 Hz 50 Hz 60 Hz 1 2 A 2 4 A 1 8 A 3 6 A 200 W 280 VA 290 W 420 VA Status output switching capacity max 250 V AC 150 V DC 2 A 50 VA potential free Electrical Connections Plug per EN 175301 803 Gas connections and condensate outlet Heat exchanger see table Heat Exchanger Overview Filter moisture detector a...

Page 44: ...230 V AC 115 V AC 230 V AC 115 V AC 5 10 5 10 5 5 50 60 Hz 50 60 Hz 50 Hz 60 Hz 1 2 A 2 4 A 1 8 A 3 6 A 200 W 280 VA 290 W 420 VA Status output switching capacity max 250 V AC 150 V DC 2 A 50 VA potential free Electrical Connections Plug per EN 175301 803 Gas connections and condensate outlet Heat exchanger see table Heat Exchanger Overview Filter moisture detector adapter G1 4 or NPT 1 4 Parts in...

Page 45: ...otection class IP 40 Materials Hose Connections Norprene Standard Marprene Fluran PVDF Technical Data Sample Gas Pump P1 Ambient temperature 0 C to 50 C Operating pressure max 1 3 bar abs Nominal outlet 280 l h at p 1 bar abs Materials in contact with media vary by configuration PTFE PVDF 1 4571 1 4401 Viton PFA Technical Data Filter AGF PV 30 F2 L Ambient temperature 3 C to 100 C max operating pr...

Page 46: ...l 3 Filter optional 5 2 Automatic Condensate Drain Pressure Operation Op tional 4 1 Sample Gas Pump Suction Operation Optional TC MIDI 1 gas path in series 1 Cooler 4 1 Sample Gas Pump Suction Operation Optional 2 Moisture detector optional 4 2 Sample Gas Pump Pressure Operation Optional 3 Filter optional 5 Condensate pump optional 44 Bühler Technologies GmbH BE440016 07 2022 ...

Page 47: ...49 5 5 9 S3 S4 S1 S2 124 5 4 9 148 5 8 320 12 6 Ø 7 0 3 170 6 7 Sample gas pump side mounting optional Sample gas pump support optional Condensate OUT Peristaltic pump optional Filter optional Sample gas IN OUT Moisture detector optional Air IN Air OUT S1 electric supply S2 status output S3 S4 analogue digital output optional 45 Bühler Technologies GmbH BE440016 07 2022 ...

Page 48: ...0 6 7 132 5 2 118 4 4 7 S4 Sample gas IN OUT Moisture detector optional Sample gas pump side mounted optional Sample gas pump support optional Condensate OUT Peristaltic pump optional Filter optional S1 electric supply S2 status output S3 S4 analogue digital output optional Air OUT Air IN 46 Bühler Technologies GmbH BE440016 07 2022 ...

Page 49: ...mit curves for the heat exchangers exchanger apply to a dew point of 50 C TC MIDI Ambient temperature C Cooling capacity kJ h TC MIDI 6121 STV 2 in series 55 C TC MIDI 6122 STV 2 in series 70 C Note The capacity of STG 2 heat exchanges is equivalent to the maximum cooling capacity of the cooler 47 Bühler Technologies GmbH BE440016 07 2022 ...

Page 50: ...τe 50 C ϑG 70 C and v 345 Nl h Please contact our experts for clarification or refer to our design program TC MIDI The energy content of the sample gas and the required cooling capacity of the gas cooler is determined by three parameters gas temperature ϑG dew point τe moisture content and volume flow v The outlet dew point rises with increasing energy content of the gas The approved energy load f...

Page 51: ...ctions metric G3 8 GL 25 12 mm 4 G3 8 Tube 10 mm 6 mm GL18 10 mm 4 DN 5 8 Condensate out connections US NPT 3 8 GL 25 1 2 4 NPT 3 8 Tube 3 8 1 4 GL18 3 8 4 3 16 5 16 1 Max cooling capacity of the cooler must be considered 2 Models marked I have NPT threads or US tubes respectively 3 Condensate drain only possible with condensate pump 4 Gasket inside diameter TC MIDI Heat exchanger 2x STG 2 2x STG ...

Page 52: ...TC MIDI 10 Attached documents Declaration of conformity KX440007 RMA Decontamination Statement 50 Bühler Technologies GmbH BE440016 07 2022 ...

Page 53: ......

Page 54: ...aminated Ja kontaminiert mit Yes contaminated with explosiv explosive entzündlich flammable brandfördernd oxidizing komprimierte Gase compressed gases ätzend caustic giftig Lebensgefahr poisonous risk of death gesundheitsge fährdend harmful to health gesund heitsschädlich health hazard umweltge fährdend environmental hazard Bitte Sicherheitsdatenblatt beilegen Please enclose safety data sheet Das ...

Page 55: ...ersetzen Sie vor der Inbetrieb nahme die Verkabelung wieder in den ursprünglichen Zustand Fragen Sie im Zweifel beim Hersteller nach weiteren Informationen Analysing defective assemblies is an essential part of quality assurance at Bühler Technologies To ensure conclusive analysis the goods must be inspected unaltered if possible Modifications or other damages which may hide the cause or render it...

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