Bühler technologies 4496 Series Installation And Operation Instructions Manual Download Page 41 | Manualshive

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Bühler technologies 4496 Series Installation And Operation Instructions Manual Download Page 41

TC-Standard (+)

TC-S

Peristaltic pump
(optional)

Moisture detector

(optional)

Sample gas

IN/OUT

Condensate OUT

Air

IN

Air
OUT

S1 = electric supply
S2 = status output
S3 = analogue output

approx. 261 (10.3")

310 (12.2")

292 (11.5")

274 (10,8")

approx. 180 (7.1")

78,6 (3.1")

Filter

(optional)

90 (3.5")

Ø7

19,5 (0.8")

approx. 101,5 (4")

approx.

10

(0.4")

136 (5.4")

S3

S1

S2

115 (4.5")

96,3 (3.8")

39

Bühler Technologies GmbH

BE440026 ◦ 12/2020

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Summary of Contents for 4496 Series

Page 1: ...s Original instructions Sample gas cooler TC Standard BE440026 12 2020 B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler tec...

Page 2: ...this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries B hler Technologies can not be held responsible for...

Page 3: ...s 13 5 Operation and control 15 5 1 Description of functions 15 5 2 Delta T control option 15 5 3 Use of menu functions 16 5 3 1 Lock Menu 16 5 3 2 Menu navigation overview 17 5 4 Description of menu...

Page 4: ...d 9 4 Performance curves 36 9 5 Heat exchanger 37 9 5 1 Heat exchanger description 37 9 5 2 Heat exchanger overview 37 9 6 Dimensions mm 38 10 Attached documents 40 ii B hler Technologies GmbH BE44002...

Page 5: ...fined by you is determined by the model code in the cat egory ordering information Application Standard applications Operation temperature 40 C 50 C 1 heat exchanger TC Standard 6111 TC Standard 6112...

Page 6: ...1 1 5 Stainless steel PTS I US 1 2 0 Duran glass PTG metric 1 2 5 Duran glass PTG I US 1 3 0 PVDF PTV metric 1 3 5 PVDF PTV I US Peristaltic pumps 0 0 without peristaltic pump 1 0 CPsingle with hose...

Page 7: ...PVDF 2 MTV metric 2 3 5 PVDF 2 MTV I US Peristaltic pumps 0 0 without peristaltic pump 2 0 CPdouble with hose nipple angled 4 0 CPdouble with screw connection Moisture detector filter 0 0 without filt...

Page 8: ...4 V DC Heat exchanger 1 2 2 Duran glass 2x MTG 2 metric 1 2 7 Duran glass 2x MTG 2 I US 1 3 2 PVDF 2x MTV 2 metric 1 3 7 PVDF 2x MTV 2 I US Peristaltic pumps 0 0 without peristaltic pump 2 0 CPdouble...

Page 9: ...part of the equipment The manufacturer keeps the right to modify specifications without advanced notice Keep this manual for later use Signal words for warnings DANGER Signal word for an imminent dang...

Page 10: ...structions Always use genuine spare parts Do not install damaged or defective spare part If necessary visually inspect prior to installation to determine any obvious damage to the spare parts Always o...

Page 11: ...de the original packaging or a suitable alternative The equipment must be protected from moisture and heat when not in use It must be stored in a covered dry and dust free room at a temperature of 20...

Page 12: ...aterial build a connecting line with fittings and tubing or hose between the heat exchanger and condens ate drain For stainless steel the condensate drain can be hung directly from the connecting tube...

Page 13: ...ps CPsingle CPdouble limits the maximum permissible oper ating pressure in the system Operating pressure 1 bar 4 2 5 Connecting the heat exchanger The picture on the left shows the schematics for conn...

Page 14: ...ply of the device must be fused according to the specifications under technical data Potential equalization static charge Static charges can result in incendive sparking Avoid static charges Any condu...

Page 15: ...N C 3 GND 4 4 20 mA out 5 shield 24 V 24 V When using an alarm contact connect to 33 V AC or 70 V DC PE voltage The clamping area is 8 10 mm 0 31 0 39 inches in diameter 4 4 Signal outputs The device...

Page 16: ...ge attached actual temperature within the alarm thresholds With moisture detector option Contact between 3 and 2 closed alarm The moisture detector registers residual humidity in the sample gas or cab...

Page 17: ...as been reached or shut off the pump in the event of a moisture detector alarm The separated condensate can be drained via connected peristaltic pumps or add on automatic condensate drains Fine mesh f...

Page 18: ...display if option installed Menu Next Enter Reduce value or browse selection ESC Menu Move one level up Enter Return to menu Changes will not be saved F or Func Sets a menu to favourite Note The favou...

Page 19: ...will only appear with the respective settings or with the respective status messages The factory defaults and settings ranges are specified in the overview as well as under the respective menu item Th...

Page 20: ...Moisture detector 1 sensitivity Drop down menu h2o 2 Drop down menu sen 2 OK Input 3 C 1 3 C OK Calibrate moisture detector 1 Calibrate moisture detector 2 Moisture detector 2 sensitivity Drop down m...

Page 21: ...s display formats To view exit the runtime press the Enter key yy mm display in years and months default mth display in months weeh display in weeks days display in days One month corresponds to 30 da...

Page 22: ...rature Display Cooler temp This setting determines the nominal temperature for the cooler temperature Parameter range 2 C to 20 C 35 6 F to 68 F Factory setting 5 C 41 F Note If the temperature is cha...

Page 23: ...be hidden if the menu is locked DeltaT mode Modu Display Cooler Modu Here you can activate or deactivate DeltaT mode Parameter range AbSo dt Factory setting AbSo normal operation mode Note This menu...

Page 24: ...y toP hLtc hLtc humidity latch The setting applies to all connected moisture detectors Specifies whether the moisture ingress message must be reset manually or will automatically be re set after the s...

Page 25: ...user settings will be saved Factory settings Display toP rst This setting restores the factory settings Parameter range Yes factory settings restored No Exit menu without making changes Factory settin...

Page 26: ...is enabled Exit Submenu 2 Display toP An1 E Selecting this will return you to submenu 1 5 4 5 Set favourite menu Use the F or Func function key to set a favourite menu to later open it with just the...

Page 27: ...ed in these operating and installation instructions When performing maintenance of any type observe the respective safety and operation regulations DANGER Electrical voltage Electrocution hazard a Dis...

Page 28: ...You will find the form in the appendix of these instructions or simply request it by e mail service buehler technologies com 7 1 Troubleshooting Problem Malfunction Possible cause Action Condensate in...

Page 29: ...t Disconnect from power for approx 5 s Contact service Error 03 Microcontroller Fault MCP2 Contact service Error 04 EEPROM error Contact service Error 22 Moisture detector 1 cable break Check moisture...

Page 30: ...ns servicing or mounting described in this manual Only use original spare parts DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipment...

Page 31: ...altic pump option Turn off gas supply Switch the device off and disconnect power supply Remove the supplying and draining hoses from the pump Take care of the safety instructions Loosen the centre knu...

Page 32: ...gas supply 7 7 Calibration of the moisture detector option When replacing the moisture detectors they must be recalibrated Be sure dry gas flows through the cooler Select cooler menu and confirm or S...

Page 33: ...roller board see data sheet 450020 Peristaltic Pumps CPsingle CPdouble 7 9 1 Consumables and accessories Item no Description 45 10 008 Automatic condensate drain AK 5 2 pressure operation only 45 10 0...

Page 34: ...of use for disposing of elec tronic components and devices as well as hazardous materials during disposal As an EU member state you have the option to return B hler Technologies GmbH products to us Wh...

Page 35: ...istaltic pump 24 V DC 230 V AC 115 V AC 24 V DC 230 V AC 115 V AC 10 5 10 5 10 10 5 10 5 10 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 5 A 0 6 A 1 2 A 5 5 A 0 7 A 1 4 A 120 W 110 W 140 VA 130 W 130 W 160 VA...

Page 36: ...use characteristic delayed action 6 3 A 1 25 A 2 5 A 6 3 A 1 25 A 2 5 A Status output switching capacity max 250 V AC 150 V DC 2 A 50 VA potential free Electrical Connections Plug per EN 175301 803 Ga...

Page 37: ...andard Marprene Fluran PVDF AGF PV 30 F2 Filter Technical Data Ambient temperature 3 C to 100 C max operating pressure with filter 2 bar Filter surface 60 cm2 Filter mesh 2 m Dead volume 57 ml Materia...

Page 38: ...TS Limit for 2xMTG Ambient temperature Cooling capacity Limit for 2xMTV Model TC Standard 6112 X2 Model TC Standard 6122 X2 Rated cooling capacity at 25 C 90 kJ h Rated cooling capacity at 25 C 90 kJ...

Page 39: ...physical facts are so vast we decided to omit the illustration Please contact our experts for clarification or refer to our calculation programme 9 5 2 Heat exchanger overview TC Standard Heat exchan...

Page 40: ...rked I have NPT threads or US tubes respectively 3 Passive discharge via automatic condensate drains or traps not applicable for MTG 2 heat exchangers For passive discharge on MTV 2 heat exchangers us...

Page 41: ...Condensate OUT Air IN Air OUT S1 electric supply S2 status output S3 analogue output approx 261 10 3 310 12 2 292 11 5 274 10 8 approx 180 7 1 78 6 3 1 Filter optional 90 3 5 7 19 5 0 8 approx 101 5...

Page 42: ...TC Standard 10 Attached documents RMA Decontamination Statement 40 B hler Technologies GmbH BE440026 12 2020...

Page 43: ...aminated Ja kontaminiert mit Yes contaminated with explosiv explosive entz ndlich flammable brandf rdernd oxidizing komprimierte Gase compressed gases tzend caustic giftig Lebensgefahr poisonous risk...

Page 44: ...rsetzen Sie vor der Inbetrieb nahme die Verkabelung wieder in den urspr nglichen Zustand Fragen Sie im Zweifel beim Hersteller nach weiteren Informationen Analysing defective assemblies is an essentia...

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