Buell 2003XB9S, Service Manual

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2003 Buell XB9S: Drive/Transmission 6-25
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7. Inspect pulley by spinning wheel (1) and checking for
wheel bearing wear.
8. If pulley wheel needs replacement, remove fastener (6),
washer and nut (2) from idler pulley bracket (4) and dis-
card wheel. Replace with new pulley wheel (1).
NOTE
The pulley wheel bearings can not be replaced separately.
IDLER PULLEY INSTALLATION
1. See Figure 1-43. Install new or existing pulley wheel (1),
if removed, and tighten washer and nut (2) wheel fas-
tener (6) to 20-23 ft-lbs (27.1-31.2 Nm).
2. Slide idler pulley bracket (4), washer and nuts (5) on to
studs (3) and tighten to 33-35 ft-lbs (45-47 Nm).
3. Install front sprocket cover. See 2.31 SPROCKET
COVER .
4. Install chin fairing fasteners and tighten to 36-48 in-lbs
(4-5 Nm). See
2.34 CHIN FAIRING .
1
CAUTION
Never tighten rear axle with swingarm brace removed.
5. See Figure 1-42. Tighten rear axle to 48-52 ft-lbs (65-
70 Nm).
6. Tighten rear axle pinch fastener (2) to 40-45 ft-lbs (54-
61 Nm).
Figure 1-42. Rear Wheel Mounting, Right Side
8420
2
1. Axle
2. Pinch bolt fastener
1
Figure 1-43. Idler Pulley Assembly
b1106x6x
1
4
2
3
6
1. Wheel
2. Wheel nut
3. Stud
4. Idler pulley bracket
5. Idler pulley bracket nut and washer
6. Wheel fastener
5