Buell 2003XB9S, Service Manual

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4-94 2003 Buell XB9S: Fuel System
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INSTALLATION
1. See Figure 4-68. Coat lip of seal with a thin film of clean
engine oil. With the lipped side facing inboard, install
new camshaft oil seal (16) into gearcase cover (15), if
removed. Press seal into position until flush with surface
of timer bore.
2. Install trigger rotor (17).
a. Apply LOCTITE 243 (blue) to threads of bolt (18).
b. Position trigger rotor (17) onto end of camshaft
aligning notch with camshaft slot.
c. Install bolt to secure rotor. Tighten to 43-53 in-lbs
(5-6 Nm).
3. Install cam position sensor (19) and timer plate studs (4).
Rotate cam position sensor to its previously marked
position to obtain approximate ignition timing.
4. Route sensor wiring leads and install cable straps. See
7.25 SPROCKET COVER WIRING .
5. See Figure 4-70. Install sensor wiring terminals into cor-
rect positions in plug end of connector [14]. R/W, GN/W
and BK/W wires of plug end (from cam position sensor)
must match same color wires in receptacle end of con-
nector (from ignition module wiring harness). Install pin
terminals. See
B.2 DEUTSCH ELECTRICAL CONNEC-
TORS under B.1 AMP MULTILOCK ELECTRICAL CON-
NECTORS .
6. See Figure 4-68. Attach connector [14] (6).
7. Check ignition timing. See 1.17 IGNITION TIMING .
8. Tighten timer plate studs (4) to 15-30 in-lbs (2-3 Nm).
9. Install inner cover (20) using screws (3). Tighten to 12-20
in-lbs (1-2 Nm).
CAUTION
Use only H-D Part No. 8699 rivets to secure outer timing
cover. These rivets are specially designed so that no rivet
end falls off into the timing compartment. Use of regular
rivets can damage ignition system components and may
allow water to enter the timing compartment.
10. Secure timer cover (2) to inner cover using new rivets
(1).
11. Connect negative battery cable.
Figure 4-70. Connecting Sensor Wires
8 7 6 5 12 11 10 9 4 3 2 1
/W GN
/W GN
/W BK
/W BK
R/W
R/W
A B C
A B C
A
B C
R/W V/Y
BK/W
R/W V/Y
GN/W BK/W
b0765x7x
Throttle
Position
Sensor
Cam
Position
Sensor
ECM Connector
[88A]
[14B]
[88B]
[14A]
[11A]
[11B]