Buell 2003XB9S, Service Manual

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2003 Buell XB9S: Drive/Transmission 6-1
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SPECIFICATIONS 6.1
NOTE
Service wear limits are given as a guideline for measuring
components that are not new. For measurement specifica-
tions not given under SERVICE WEAR LIMITS, see NEW
COMPONENTS.
Table 6-1. Primary Drive (Engine-to-transmission)
ITEM NEW COMPONENTS SERVICE WEAR LIMITS
Engine sprocket – number of teeth 34 N/A
Clutch sprocket – number of teeth 57 N/A
Table 6-2. Final Drive (Transmission-to-rear Wheel)
ITEM NEW COMPONENTS SERVICE WEAR LIMITS
Transmission sprocket – number of teeth 30 Inspect at 15,000 mi
Rear wheel sprocket – number of teeth 72 Inspect at 15,000 mi
Secondary drive belt – number of teeth 155 Replace at 15,000 mi
Table 6-3. Transmission
ITEM NEW COMPONENTS SERVICE WEAR LIMITS
Primary drive / transmission lubricant capacity (approximately) 32 fl. oz. (946 ml) N/A
Overall gear ratios
First gear (low) 12.74 N/A
Second gear 8.77 N/A
Third gear 6.79 N/A
Fourth gear 5.60 N/A
Fifth gear (high) 4.74 N/A
Table 6-4. Wet Clutch Multiple Disc-clutch Plate Thickness
ITEM NEW COMPONENTS SERVICE WEAR LIMITS
Friction plate (fiber) (in.) 0.0866 + 0.0031 in. (2.200 + 0.079 mm) N/A
Steel plate 0.0629 + 0.0020 in. (1.598 + 0.051 mm) N/A
Clutch pack (in.) N/A 0.661 in. (16.789 mm) (minimum)