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23

RWA - Control Unit BCR

!

m

aintenance

 

and

 m

odification

To ensure continuous function and safety of the complete system periodic 
maintenance by a specialist company is required at least once a year 
(as mandated by law for smoke and heat exhaust systems). Operational 
readiness must be checked regularly, at least once a month.

The information provided in these instructions for the maintenance must 
be observed. Malfunctions must be remedied immediately. Only spare 
parts made by the manufacturer may be used. Between maintenan-
ce intervals the operator shall carry out or order a visual inspection at 
least once and document it in writing in the log book. We recommend 
a maintenance contract with a specialist company authorized by the 
manufacturer. A sample maintenance contract can be downloaded from 
the homepage of 

F

irm

 Btr G

mB

H

 

(

www.btr-hamburg.de

).

After opening of the system housing voltage carrying 
parts are exposed! Each time, before performing main-
tenance work or making a modification of the structure 
(e.g. replacement of the window drive), the mains voltage 
and – as far as available – the accumulators must be com-
pletely discunnected and secured against unintentional 
reactivation (lock in separation mode).

What has to be serviced?

•  Check all 

connections

 (also the ones in the Control Unit) for tight- 

  ness and for possible damage.
•  Check all 

fuse links

.

•  Check charge level and installation date of back-up 

accumulators 

 

and exchange the accumulators, if necessary (accumulators 

  must be exchanged 4 years after installation). Note down 
  the exchange date on the accumulator. Dispose of removed 
  accumulators in conformity with legal requirements.
•  Check 

drive control

 for proper function. Also check drive run 

  directions. If the actuation is correct but the drive is still not 
   working properly, pay regard to the assembly and maintenance 
  instructions of the drive manufacturer.

•  Check all 

breakglass units

 and ventilation buttons for functionality 

  (do the drives move in the direction indicated on the buttons?)
•  Check all 

smoke detectors

 according to manufacturer’s instructions  

  using test gas.
•  Remove dirty or faulty 

detectors

 and send them to the manufacturer  

  for repair or cleaning.
•  When connecting 

wind and rain sensors

 check for proper functionality 

  of the sensors, readjust the wind response threshold, if necessary.
The service instructions for the connected components are decisive 
for their maintenance.

m

aintenanCe

 / W

arranty

07

i

mportant

 

maintenance

 

information

•  While working in the Control Unit the workplace must be secured 
  against unauthorized access.
•  The specialists performing the maintenance work are solely re- 
  sponsible for the maintenance.
•  For smoke and heat exhaust systems a log book must be kept in which 
  the maintenance work must be documented. Special attention must 
  be paid to operating events (e.g. repeatedly occurring malfunctions) 
  which may be recorded.
•  These installation and operating instructions are part of the main- 
  tenance documents. The control device may be maintained only by 
  considering the information provided therein. This affects also system  
  supplements and the exchange of components. A separate main- 
  tenance protocol should be prepared and filed with the maintenance 
 documents. 
•  Only original parts may be used. Otherwise the warranty obligation  
  and product liability of the manufacturer shall no longer apply. 
•  For the maintenance of individual system components the installation 
  and maintenance instructions of the manufacturer of these com- 
  ponents shall be binding. If they are not available, they must be 
  requested from the manufacturer. In case special maintenance 
  instructions are prescribed (e.g. for natural smoke and heat exhaust  
  ventilators pursuant to EN 12101-2), they must also be on hand.

W

arranty

 

and

 c

ustomer

 

service

In principal our following term are applicable: 

„General Terms for the Supply of Products and Services of the 
Electrical Industry (ZVEI)“.
„Terms for the used software“.

The warranty corresponds with legal provisions and applies to the 
country in which the product has been acquired.
The warranty includes material and manufacturing defects incurred 
during normal use. 
The warranty period for delivered material is twelve months.
Warranty and liability claims for personal injuries or material damages 
are excluded, if caused by one or more of the following:
•  Improper use of the product.
•  Improper installation, commissioning, operation, maintenance or 
  repair of the product.
•  Operating the product by defect and improper installed or not 
  functioning safety and protection devices.
•  Ignoring instructions and installation requirements in these in- 
 structions.
•  Unauthorized constructional modifications at the product or 
 accessories.
•  Disaster situations due to effects of foreign bodies and Acts of God.
•  Wear and tear.
Point of contact for possible warranty claims or for repair parts or acces-
sories is the responsible branch office or the responsible person at

BTR GmbH. 

Contact data are available at our homepage 

(www.btr-hamburg.de)

Summary of Contents for BCR - 12 A

Page 1: ...RWA Control Unit BCR 2 A 4 A 8 A 12 A Installation and Commissioning Instructions Control Unit BCR ...

Page 2: ...ation step 1 Connection of drives and ventilation Installation step 2 Connection of automatic and manual smoke detectors Installation step 3 Connection of wind sensors and rain sensors Installation step 4 Connecting power supply Installation step 5 LED s and DIP switches Installation step 6 Enabling operation Completing installation Troublshooting and repair Fuses Indicator and Control elements Ma...

Page 3: ...reliminary Remark Useful note for an optimum installation Abbreviations Scale units C Degree Celsius A Amps Ah Amp hours kg Kilogram m Metres min Minutes mm Millimeters N Newtons s Seconds Pcs Pieces V Volts PU Packaging Units Vpp Residual ripple Voltage Peak Peak W Watts Ω k Ω Ohm kilo Ohm Figures AC Alternating current 50Hz 60Hz DC Direct current I Electric current L Length ME Module space unit ...

Page 4: ...ion Scope of application This control device is intended for power feeding and con trolling of electromotive operated windows in facade or roof areas The prime task of this product in combina tion with the electromotive window is to evacuate hot smoke and combustion gases in case of fire to save human lives and protect material assets Furthermore the electromotive operated window ensures fresh air...

Page 5: ...then installation 1 5 m inaccessible for public 7 12 1 Keep people away during closing Caution NRWA in accordance with EN12101 2 without dual purpose for ventilation Observe danger at NSK 2 5 m above floor Caution Keep people away during closing Caution In the environment with children people in need of protection Hazard analysis according to DIN EN 60335 2 103 Contact free anti trap protection 20...

Page 6: ...ce life of the products Risk of crushing and entrapment Electromotive operated windows can close automatically The compressive force is absolutely sufficient to crush fingers in case of carelessness 01 The planning and calculation of the wiring system is the responsibility of the builder or his agent or the authori zed constructor and must be performed according to the statutory provisions All rel...

Page 7: ... operati on It is recommended to perform an insulati on measurement of the system s line network and to document this Warning It is imperative that the information provided in the installation instructions of the controlled window drives are ob served and adhered to 01 Note Post warning signs During the proper assembly of drives with mounting elements at a window and the connection to an external ...

Page 8: ...e most recent state of country specific laws regulations provisions and standards must absolutely be observed du ring the installation and for electrical connections These are for instance State building code with special construction regulations such as Industrial construction guideline Venue regulations etc MLAR Sample Guideline on Conduits German desig nation Provisions of the fire protection a...

Page 9: ...ehind Prepared for 2 maintanance free backup accumulators 2x 12 V 2 3 Ah Part Nr 60 304 Control Unit BCR4A 0101 Article Application Compact Control Unit for smoke and heat exhaust ventilation systems operating with 24 V DC voltage suitable for staircases Technical Data Rated values Operating voltage Max power consumption Output voltage Output current Ambient temperature range Protection rating Hou...

Page 10: ...repared for 2 maintanance free backup accumulators 2x 12 V 7 Ah Part Nr 60 305 Control Unit BCR12A 0102 Article Application Compact Control Unit for smoke and heat exhaust ventilation systems operating with 24 V DC voltage suitable for staircases Technical Data Rated values Operating voltage Max power consumption Output voltage Output current Ambient temperature range Protection rating Housing Dim...

Page 11: ... 96 hours Mechanical Data Surface mounted housing Protection class Device type Housing dimensions W x H x D steel plate painted in RAL 7035 IP 30 Type D 316 x 305 x 112 mm all dimensions given without lock Preparing Assembly Preparing assembly Technical Data Warning Important instructions for safe assem bly Fully observe all instructions incorrect assembly may lead to serious injuries Before start...

Page 12: ...7 Input for smoke detectors max 10 8 Input for signal from external fire alarm system alternative connection to smoke detectors 9 Input for break glass units HSE max 10 10 Output for signal transduction 1 alarm release 11 Output for signal transduction 2 collective fault only available for BCR8A and BCR12A RAUCHABZUG O K RAUCHABZUG O K BMA 1 2 4 3 11 10 6 9 8 7 Operating voltage primary 195 253 V ...

Page 13: ...and ventilation BCR 2 A 0101 and BCR 4 A 0101 04 reset close close red open green close Drive 1 Drives 24V GND alarm operation fault GND GND O PEN C LOSE REL 6 REL 6 REL 6 REL 7 REL 7 REL 7 com n c n o com n c n o button L2 button L2 LED LED LED Alarm Fault inverted 1 s 1 2 Terminal M1 M2 2 1 BU BN BN BU BK BK OG BU BN Install drive line end module at the last drive in the line ...

Page 14: ...Drives 24V Drives 24V GND alarm operation fault GND GND O PEN C LOSE REL 6 REL 6 REL 6 REL 7 REL 7 REL 7 com n c n o com n c n o button L2 button L2 LED LED LED Alarm Fault inverted 1 s GND alarm reset GND smoke detector GND GND 24 V GND rain GND wind O PEN C LOSE button L1 button L1 HSE HSE 1 s 1 2 Terminal M1 M2 2 1 BU BN BN BU BK BK OG BU BN 1 2 Terminal M1 M2 2 1 BU BN BN BU Install drive line...

Page 15: ...n L2 LED LED LED GND alarm reset GND smoke detector GND GND 24 V GND rain GND wind O PEN C LOSE button L1 button L1 HSE HSE Alarm Fault inverted smoke detector OK 1 2 3 4 5 6 7 8 9 11 10 OK 1 2 3 4 5 6 7 8 9 11 10 RE 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 HSE Break glass unit Installation step 2 Connection Automatic and Manual Smoke Detectors 04 The fire detector connection is closed circuit moni t...

Page 16: ... s Drive 1 Drive 2 GND alarm reset GND smoke detector GND GND 24 V GND rain GND wind O PEN C LOSE button L1 button L1 HSE HSE 24 V 1 2 3 4 5 rain wind 04 In case of fire emergency OPEN or failure of power supply accumu lator operation the ventilation control via wind and rain sensors is deactivated Before mounting and positioning the wind sensors rain sensors carefully read the safety and assembly...

Page 17: ... red open green close Wind Speed reshold m s Drive 1 Ensure correct polarity when connecting blue red Operating voltage primary 195 253 V AC 05 Route line voltage supply via external fuse and switching component Only connect supply voltage and accumulator set when disconnected from the mains power supply Switch off power supply and secure against reconnection It is essential to ensure correct pola...

Page 18: ...ed open green close Wind Speed reshold m s Drive 1 Drive 2 Ensure correct polarity when connecting blue red Operating voltage primary 195 253 V AC Route line voltage supply via external fuse and switching component Only connect supply voltage and accumulator set when disconnected from the mains power supply Switch off power supply and secure against reconnection It is essential to ensure correct p...

Page 19: ...ergency OPEN alarm power supply operation ON OFF ON ON OFF ON Emergency OPEN alarm back up accumulators mode OFF flashes ON OFF flashes ON Power failure highest priority OFF flashes OFF OFF flashes OFF Fault breakglass unit lines OFF ON OFF OFF ON OFF Fault smoke detector lines OFF blinks slowly OFF OFF ON OFF Fault motor line 1 OFF blinks 4x OFF OFF blinks slowly OFF Fault motor line 2 OFF blinks...

Page 20: ...es to system components that do not come under our producer responsibility or whose installation had not been commissioned but are still components of the RWA system Upon completion of the installation all functions of the Control Unit must be checked for correct functionality with utmost care Even if there is no fault indication this does not mean that all components function faultlessly Warning ...

Page 21: ... x 20 mm RWA Control Unit BCR F1 5 A accumulators BCR 2A 0101 F2 3 15 AT drives F1 5 A accumulators BCR 4A 0101 F2 6 3 AT drives F1 10 A accumulators BCR 8A 0102 F2 10 AT drive 1 F3 10 AT drive 2 F1 20 A accumulators BCR 12A 0102 F2 10 AT drive 1 F3 10 AT drive 2 06 L1 open L1 close red open green close Drive 1 Drive 2 F1 F2 F3 Fuses ...

Page 22: ...he number of ventilation lines varies The versions BCR 8A 0102 BCR 12A 0102 have two sets of indicators and control elements for the drive control LT 1 and LT 2 Basically the green indicator B signals that the Con trol Unit works properly A yellow indicator S lighting up signals a fault to be eliminated immediately Since the type of fault signal into the breakglass units may differ from the fault ...

Page 23: ...intenance Maintenance Warranty 07 Important maintenance information While working in the Control Unit the workplace must be secured against unauthorized access The specialists performing the maintenance work are solely re sponsible for the maintenance For smoke and heat exhaust systems a log book must be kept in which the maintenance work must be documented Special attention must be paid to operat...

Page 24: ...In case the Control Unit is permanently decommissioned the statutory provisions for the destruction recycling and disposal shall be observed The control device contains plastic metal electrical components and ac cumulators Replaced accumulators contain highly toxic pollutants and may therefore only be disposed of at collection points prescribed by the legislator Keep the storage time of lead acid ...

Page 25: ...25 RWA Control Unit BCR Notes 08 ...

Page 26: ...26 RWA Control Unit BCR Notes 08 ...

Page 27: ...stration Basically the General Terms and Conditions of BTR GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions Certificate and Declaration of Conformity We declare under our sole responsibility that the product described under Data sheet is in conformity with the following directives 2014 30 EU Directive r...

Page 28: ...9000032851_V0 3_KW16 21 www btr hamburg de BTR GmbH Gemeindewald 11 D 86672 Thierhaupten Telefon 49 8271 811 92 0 Fax 49 8271 811 92 55 ...

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