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SERVICE

NOTE:

The following steps should be performed by a quali-

fied service person.

WARNING:

Before installing or servicing unit, turn

off main power to system to avoid shock hazard or in-
jury from rotating parts. There may be more than one
disconnect switch. Turn off accessory heater power if
applicable. Electrical shock can cause personal injury
or death.

I. CLEANING

Inspect unit interior at the beginning of each heating and cool-
ing season or as operating conditions require. To inspect and
clean, the unit top must be removed.

A. Unit Top Removal

NOTE:

When performing maintenance or service procedures

that require removal of the unit top, be sure to perform all of
the routine maintenance procedures that require top re-
moval, including: coil inspection and cleaning, and conden-
sate drain pan inspection and cleaning.

Only qualified service personnel should perform mainte-
nance and service procedures that require unit top removal.
Refer to the following top removal procedures:

1. Remove 7 screws on unit top cover surface. Save all screws.

2. Remove 2 screws that secure unit top cover flange. Save

all screws.

3. Lift top from unit carefully. Set top on edge and ensure

that top is supported by unit side that is opposite duct
side.

When maintenance and/or service procedures are concluded,
carefully replace and secure unit top to unit, using screws re-
moved in Steps 1 and 2.

B. Repairing Refrigerant Leaks

Proceed as follows to repair a refrigerant leak and to charge
the unit.

1. Locate leak and ensure that refrigerant system pres-

sure has been relieved and recovered from both high-
and low-pressure ports.

2. Repair leak following accepted practices.

NOTE:

Install a filter drier whenever the system has been

opened for repair.

3. Add a small charge of nitrogen vapor to system and leak-

test unit.

4. Evacuate refrigerant system if additional leaks are not

found.

5. Charge unit with R-22 refrigerant, using a volumetric-

charging cylinder or accurate scale. Refer to unit rating
plate for required charge. 
Be sure to add extra refrig-
erant to compensate for internal volume of filter drier.

NOTE:

See Adjusting Refrigerant Charge on page 16.

C. Condenser Coil, Evaporator Coil, and Condensate
Drain Pan

WARNING:

Be careful! Coil fins are sharp. Protect

hands with gloves when cleaning or handling coil.

Inspect the condenser coil, evaporator coil, and condensate
drain pan at least once each year. Proper inspection and clean-
ing requires the removal of the unit top. See Unit Top
Removal section above.

The coils are easily cleaned when dry; therefore, inspect and
clean the coils either before or after each cooling season.
Remove all obstructions (including weeds and shrubs) that
interfere with the airflow through the condenser coil. Straighten
bent fins with a fin comb. If coated with dirt or lint, clean the
coils with a vacuum cleaner, using a soft brush attachment.
Be careful not to bend the fins. If coated with oil or grease,
clean the coils with a mild detergent-and-water solution. Rinse
coils with clear water, using a garden hose. Be careful not to
splash water on motors, insulation, wiring, or air filter(s). For
best results, spray condenser-coil fins from inside to outside
the unit. On units with an outer and inner condenser coil, be
sure to clean between the coils. Be sure to flush all dirt and
debris from the unit base.

Inspect the drain pan and condensate drain line when
inspecting the coils. Clean the drain pan and condensate drain
by removing all foreign matter from the pan. Flush the pan
and drain tube with clear water. Do not splash water on the
insulation, motor, wiring, or air filter(s). If the drain tube is
restricted, clear it with a ‘‘plumbers snake’’ or similar probe
device. Ensure that the auxiliary drain port above the drain
tube is also clear.

II. EVAPORATOR FAN AND MOTOR

Refer to Care and Maintenance section for procedure.

III. CONDENSER FAN

CAUTION:

Keep the condenser fan free from all

obstructions to ensure proper cooling operation. Never
place articles on top of the unit. Damage to unit may
result.

1. Shut off unit power supply.

2. Remove condenser-fan assembly (grille, motor, motor cover,

and fan) by removing screws and flipping assembly onto
unit top cover.

3. Loosen fan hub setscrews.

4. Adjust fan height as shown in Fig. 18.

5. Tighten setscrews.

6. Replace condenser-fan assembly.

Fig. 18 — Condenser-Fan Adjustment

—15—

Summary of Contents for 764A

Page 1: ...al words DANGER WARNING and CAUTION These words are used with the safety alert symbol Danger identifies the most serious hazards which will result in severe personal injury or death Warning indi cates...

Page 2: ...ts Power Entry Side 1066 8 42 00 Unit and Ungrounded Surfaces Power Entry Side 914 0 36 00 Unit and Block or Concrete Walls and Other Grounded Surfaces Power Entry Side 1066 8 42 00 REQUIRED CLEARANCE...

Page 3: ...6 8 42 00 Unit and Ungrounded Surfaces Power Entry Side 914 0 36 00 Unit and Block or Concrete Walls and Other Grounded Surfaces Power Entry Side 1066 8 42 00 REQUIRED CLEARANCES FOR SERVICING mm in C...

Page 4: ...rfaces Power Entry Side 914 0 36 00 Unit and Block or Concrete Walls and Other Grounded Surfaces Power Entry Side 1066 8 42 00 REQUIRED CLEARANCES FOR SERVICING mm in Condenser Coil Access Side 762 0...

Page 5: ...rance of 36 in between the control box side of the unit and any electrically live parts Unit may be installed on wood flooring or on Class A B or C roof covering materials Although unit is weatherproo...

Page 6: ...ditioning and Refrigeration Institute rated airflow at a velocity of 300 ft min for throwaway type or 450 ft min for high capacity type Recommended filters are 1 in thick If the installation requires...

Page 7: ...rilling the duct system fastening holes into the side of the unit for duct flanges do not drill deeper than 3 4 in and use extreme care not to puncture the coil or coil tubes See Fig 11 2 Use flexible...

Page 8: ...of improper voltage and or phase imbalance 4 Insulate low voltage wires for highest voltage con tained within conduit when low voltage control wires are run in same conduit as high voltage wires 5 Do...

Page 9: ...y as described in Special Proce dures for 208 V Operation section on page 11 Accessory Electric Heat Wiring Refer to accessory electric heat installation instructions for information on installing acc...

Page 10: ...9 32 11 3 15 0 31 3 36 1 44 3 50 4 45 60 41 46 15 0 20 0 41 7 48 1 57 4 65 4 60 70 53 60 060 230 1 60 207 254 26 9 128 0 1 4 6 2 41 2 50 40 141 5 0 20 8 41 2 50 40 10 0 41 7 59 8 60 55 15 0 62 5 85 9...

Page 11: ...ed accessories should be installed on the unit Refer to separate accessory installation instructions PRE START UP WARNING Failure to observe the following warn ings could result in serious personal in...

Page 12: ...or heat has been satisfied the evaporator fan will stop For units equipped with time delay relay evaporator fan will stop after a 30 second time delay To shut off unit set system selector switch at OF...

Page 13: ...mended airflow is 350 to 450 cfm per each 12 000 Btuh of rated cooling capacity Table 3 shows dry coil air delivery for horizontal discharge units WARNING Disconnect electrical power to the unit be fo...

Page 14: ...personal injury can result from sharp edges etc 3 Never place anything combustible either on or in con tact with the unit 4 Should overheating occur shut off all of the electri cal supply s I AIR FIL...

Page 15: ...l volume of filter drier NOTE See Adjusting Refrigerant Charge on page 16 C Condenser Coil Evaporator Coil and Condensate Drain Pan WARNING Be careful Coil fins are sharp Protect hands with gloves whe...

Page 16: ...rant system is factory charged When recharging is necessary weigh in total charge indicated on unit name plate Remove and recover any refrigerant remaining in system before recharging If system has lo...

Page 17: ...Fig 19 Cooling Charging Chart 564A 764A024 Fig 20 Cooling Charging Chart 564A 764A030 Fig 21 Cooling Charging Chart 564A 764A036 Fig 22 Cooling Charging Chart 564A 764A042 17...

Page 18: ...Fig 23 Cooling Charging Chart 564A 764A048 Fig 24 Cooling Charging Chart 564A 764A060 18...

Page 19: ...er fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease loa...

Page 20: ......

Page 21: ......

Page 22: ...n Overview Maintenance Operating Sequence A large selection of product theory and skills programs is available All programs include a video cassette and or slides and a companion booklet Use these for...

Page 23: ......

Page 24: ...NS AND TERMINALS FOR TIGHTNESS M VERIFY THAT UNIT INSTALLATION IS LEVEL M CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE L1...

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