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CARE AND MAINTENANCE

NOTE:

The following steps should be performed by a quali-

fied service person.

WARNING:

Before installing or servicing unit, turn

off main power to system to avoid shock hazard or in-
jury from rotating parts. There may be more than one
disconnect switch. Turn off accessory heater power if ap-
plicable. Electrical shock can cause personal injury or
death.

To ensure continuing high performance, and to reduce the pos-
sibility of premature equipment failure, periodic main-
tenance must be performed on this equipment. Unit should
be inspected at least once each year by a qualified service
person.

NOTE TO EQUIPMENT OWNER:

Consult your local dealer

about the availability of a maintenance contract.

WARNING:

The ability to properly perform mainte-

nance on this equipment requires certain expertise,
mechanical skills, tools, and equipment. If you do not
possess these, do not attempt to perform any mainte-
nance on this equipment other than those procedures
recommended in the User’s Manual. FAILURE TO HEED
THIS WARNING COULD RESULT IN SERIOUS PER-
SONAL INJURY AND POSSIBLE DAMAGE TO THIS
EQUIPMENT.

The minimum maintenance requirements for this equipment
are as follows:

1. Inspect air filter(s) each month. Clean or replace when

necessary.

2. Inspect condensing coil, drain pan, and condensate drain

each cooling season for cleanliness. Clean when
necessary.

3. Inspect evaporator-fan motor and wheel for cleanliness

each heating and cooling season. Clean when necessary.
For first heating season, inspect evaporator-fan motor
bimonthly to determine proper cleaning frequency.

4. Check electrical connections for tightness and controls

for proper operation each heating and cooling season.
Service when necessary.

5. Check the drain channel in the top cover periodically

for blockage (leaves, insects). Clean as needed.

WARNING:

Failure to follow these warnings could re-

sult in serious personal injury:

1. Turn off all electrical power to the unit before per-

forming any maintenance or service on the unit.

2. Use extreme caution when removing panels and parts.

As with any mechanical equipment, personal injury
can result from sharp edges, etc.

3. Never place anything combustible either on, or in con-

tact with, the unit.

4. Should overheating occur, shut off all of the electri-

cal supply(s).

I. AIR FILTER

CAUTION:

Never operate the unit without a suit-

able air filter in the return-air duct system. Always re-
place the filter with the same dimensional size and type
as originally installed. See Tables 1 and 2 for recom-
mended filter sizes.

Inspect air filter(s) at least once each month and replace
(throwaway-type) or clean (permanent-type) at least twice dur-
ing each cooling season or whenever the filter(s) becomes clogged
with dust and lint.

II. EVAPORATOR FAN AND MOTOR

NOTE:

Motors without oilers are permanently lubricated. Do

not attempt to lubricate these motors.

For longer life, operating economy, and continued efficiency,
clean accumulated dirt and grease from the evaporator-fan
wheel and motor annually.

Lubricate the motor every 5 years if the motor is used inter-
mittently (thermostat FAN switch in AUTO. position), or
every 2 years if the motor is used continuously (thermostat
FAN switch in ON position).

WARNING:

Disconnect and tag all electrical power to

the unit before cleaning the evaporator-fan and wheel.
Failure to adhere to this warning could cause personal
injury or death.

To clean the blower wheel:

1. Access the blower assembly as follows:

a. Remove top access panel.

b. Remove 3 screws that hold blower orifice ring to blower

housing. Save screws.

c. Loosen set screw(s) which secure wheel to motor shaft.

2. Remove and clean blower wheel as follows:

a. Lift wheel from housing. When handling and/or clean-

ing blower wheel, be sure not to disturb balance weights
(clips) on blower wheel vanes.

b. Remove caked-on dirt from wheel and housing with

a brush. Remove lint and/or dirt accumulations from
wheel and housing with vacuum cleaner, using a soft
brush attachment. Remove grease and oil with a mild
solvent.

c. Reassemble blower into housing. Place upper orifice

ring on blower to judge location of the blower wheel.
Blower wheel should be approximately .2 in. below
bottom of orifice ring when centered correctly. Be sure
set screws are tightened on motor and are not on round
part of shaft.

d. Set upper orifice ring in place with 3 screws removed

in Step 1.

e. Replace top access panel.

—14—

Summary of Contents for 764A

Page 1: ...al words DANGER WARNING and CAUTION These words are used with the safety alert symbol Danger identifies the most serious hazards which will result in severe personal injury or death Warning indi cates...

Page 2: ...ts Power Entry Side 1066 8 42 00 Unit and Ungrounded Surfaces Power Entry Side 914 0 36 00 Unit and Block or Concrete Walls and Other Grounded Surfaces Power Entry Side 1066 8 42 00 REQUIRED CLEARANCE...

Page 3: ...6 8 42 00 Unit and Ungrounded Surfaces Power Entry Side 914 0 36 00 Unit and Block or Concrete Walls and Other Grounded Surfaces Power Entry Side 1066 8 42 00 REQUIRED CLEARANCES FOR SERVICING mm in C...

Page 4: ...rfaces Power Entry Side 914 0 36 00 Unit and Block or Concrete Walls and Other Grounded Surfaces Power Entry Side 1066 8 42 00 REQUIRED CLEARANCES FOR SERVICING mm in Condenser Coil Access Side 762 0...

Page 5: ...rance of 36 in between the control box side of the unit and any electrically live parts Unit may be installed on wood flooring or on Class A B or C roof covering materials Although unit is weatherproo...

Page 6: ...ditioning and Refrigeration Institute rated airflow at a velocity of 300 ft min for throwaway type or 450 ft min for high capacity type Recommended filters are 1 in thick If the installation requires...

Page 7: ...rilling the duct system fastening holes into the side of the unit for duct flanges do not drill deeper than 3 4 in and use extreme care not to puncture the coil or coil tubes See Fig 11 2 Use flexible...

Page 8: ...of improper voltage and or phase imbalance 4 Insulate low voltage wires for highest voltage con tained within conduit when low voltage control wires are run in same conduit as high voltage wires 5 Do...

Page 9: ...y as described in Special Proce dures for 208 V Operation section on page 11 Accessory Electric Heat Wiring Refer to accessory electric heat installation instructions for information on installing acc...

Page 10: ...9 32 11 3 15 0 31 3 36 1 44 3 50 4 45 60 41 46 15 0 20 0 41 7 48 1 57 4 65 4 60 70 53 60 060 230 1 60 207 254 26 9 128 0 1 4 6 2 41 2 50 40 141 5 0 20 8 41 2 50 40 10 0 41 7 59 8 60 55 15 0 62 5 85 9...

Page 11: ...ed accessories should be installed on the unit Refer to separate accessory installation instructions PRE START UP WARNING Failure to observe the following warn ings could result in serious personal in...

Page 12: ...or heat has been satisfied the evaporator fan will stop For units equipped with time delay relay evaporator fan will stop after a 30 second time delay To shut off unit set system selector switch at OF...

Page 13: ...mended airflow is 350 to 450 cfm per each 12 000 Btuh of rated cooling capacity Table 3 shows dry coil air delivery for horizontal discharge units WARNING Disconnect electrical power to the unit be fo...

Page 14: ...personal injury can result from sharp edges etc 3 Never place anything combustible either on or in con tact with the unit 4 Should overheating occur shut off all of the electri cal supply s I AIR FIL...

Page 15: ...l volume of filter drier NOTE See Adjusting Refrigerant Charge on page 16 C Condenser Coil Evaporator Coil and Condensate Drain Pan WARNING Be careful Coil fins are sharp Protect hands with gloves whe...

Page 16: ...rant system is factory charged When recharging is necessary weigh in total charge indicated on unit name plate Remove and recover any refrigerant remaining in system before recharging If system has lo...

Page 17: ...Fig 19 Cooling Charging Chart 564A 764A024 Fig 20 Cooling Charging Chart 564A 764A030 Fig 21 Cooling Charging Chart 564A 764A036 Fig 22 Cooling Charging Chart 564A 764A042 17...

Page 18: ...Fig 23 Cooling Charging Chart 564A 764A048 Fig 24 Cooling Charging Chart 564A 764A060 18...

Page 19: ...er fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease loa...

Page 20: ......

Page 21: ......

Page 22: ...n Overview Maintenance Operating Sequence A large selection of product theory and skills programs is available All programs include a video cassette and or slides and a companion booklet Use these for...

Page 23: ......

Page 24: ...NS AND TERMINALS FOR TIGHTNESS M VERIFY THAT UNIT INSTALLATION IS LEVEL M CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE L1...

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