background image

19

Step 4 — Outdoor Coil, Indoor Coil, and

Condensate Drain Pan

Inspect the condenser coil, evaporator coil, and condensate drain
pan at least once each year.
The coils are easily cleaned when dry; therefore, inspect and clean

the coils either before or after each cooling season. Remove all
obstructions, including weeds and shrubs, that interfere with the

airflow through the condenser coil.
Straighten bent fins with a fin comb. If coated with dirt or lint,

clean the coils with a vacuum cleaner, using the soft brush

attachment. Be careful not to bend the fins. If coated with oil or
grease, clean the coils with a mild detergent and water solution.

Rinse coils with clear water, using a garden hose. Be careful not to
splash water on motors, insulation, wiring, or air filter(s). For best

results, spray condenser coil fins from inside to outside the unit. On
units with an outer and inner condenser coil, be sure to clean

between the coils. Be sure to flush all dirt and debris from the unit

base.
Inspect the drain pan and condensate drain line when inspecting

the coils. Clean the drain pan and condensate drain by removing all
foreign matter from the pan. Flush the pan and drain trough with

clear water. Do not splash water on the insulation, motor, wiring, or

air filter(s). If the drain trough is restricted, clear it with a
“plumbers snake” or similar probe device.

Step 5 — Outdoor Fan

UNIT OPERATION HAZARD

Failure to follow this caution may result in damage to unit

components.
Keep the condenser fan free from all obstructions to ensure

proper cooling operation. Never place articles on top of

unit.

CAUTION

!

1. Shut off unit power supply and install lockout tag.
2. Remove outdoor--fan assembly (grille, motor, motor cover,

and fan) by removing screws and flipping assembly onto

unit top cover.

3. Loosen fan hub setscrews.
4. Adjust fan height as shown in Fig. 19.
5. Tighten setscrews.
6. Replace outdoor--fan assembly.

15/32-in. (12 mm)

A08004

Fig. 19 -- Outdoor Fan Adjustment

Step 6 — Electrical Controls and Wiring

Inspect and check the electrical controls and wiring annually. Be

sure to turn off the electrical power to the unit.

Remove access panel to locate all the electrical controls and wiring.
Check all electrical connections for tightness. Tighten all screw

connections. If any smoky or burned connections are noticed,
disassemble the connection, clean all the parts, re--strip the wire

end and reassemble the connection properly and securely.
Check to ensure no wires are touching refrigerant tubing or sharp
sheet metal edges. Move and secure wires to isolate from tubing

and sheet metal edges.
After inspecting the electrical controls and wiring, replace all the

panels. Start the unit, and observe at least one complete cooling

cycle to ensure proper operation. If discrepancies are observed in
operating cycle, or if a suspected malfunction has occurred, check

each

electrical

component

with

the

proper

electrical

instrumentation. Refer to the unit wiring label when making these

checks.

Step 7 — Refrigerant Circuit

Inspect all refrigerant tubing connections and the unit base for oil
accumulation annually. Detecting oil generally indicates a

refrigerant leak.
If oil is detected or if low performance is suspected, leak test all

refrigerant tubing using an electronic leak detector, or liquid--soap

solution. If a refrigerant leak is detected, refer to Check for
Refrigerant Leaks section.
If no refrigerant leaks are found and low performance is suspected,
refer to Checking and Adjusting Refrigerant Charge section.

Step 8 — Indoor Airflow

The heating and/or cooling airflow does not require checking
unless improper performance is suspected. If a problem exists, be

sure that all supply-- and return--air grilles are open and free from

obstructions, and that the air filter is clean.

Step 9 — Metering Devices

Refrigerant cooling metering device is an AccuRater (024--042) or

TXV (048 and 060) located upstream of the indoor coil distributor
assembly. Refrigerant heating mode metering device is an

AccuRater located upstrem of the outdoor coil distributor

assembly.

Step 10 — Liquid Line Strainers

The liquid line strainers (to protect metering devices) are made of

wire mesh and are located in the liquid lines on the inlet side of the
metering devices.

Step 11 — High Flow Valves

High flow valves are located on the compressor hot gas and suction

tubes. Large black plastic caps distinguish these valves with
O--rings located inside the caps. These valves can not be accessed

for service in the field. Ensure the plastic caps are in place and tight
or the possibility of refrigerant leakage could occur.

TROUBLESHOOTING

Refer to the Troubleshooting Chart (Table 9) for troubleshooting
information.

START--UP CHECKLIST

Use the Start--Up Checklist at the back of this manual.

664B

Summary of Contents for 664B

Page 1: ...ires 6 Accessory Electric Heat Wiring 6 PRE START UP 7 START UP 8 17 Check for Refrigerant Leaks 8 Start Up Cooling and Make Adjustments 8 Checking Cooling and Heating Control Operation 8 Refrigerant...

Page 2: ...iginal packages until installation Step 2 Provide Unit Support For hurricane tie downs contact distributor for details and PE Professional Engineering Certificate if required SLAB MOUNT Place the unit...

Page 3: ...CONFIGURING UNITS FOR DOWNFLOW VERTICAL DISCHARGE ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before performing service or maintenance operations on...

Page 4: ...4 A08414 Fig 5 Unit Base Dimensions 664B024 060 664B...

Page 5: ...2 21 2 21 Face Area sq ft 11 1 12 7 15 8 15 8 13 3 15 8 CONDENSER FAN Propeller Nominal Cfm 2600 2600 3200 3200 3200 3300 Diameter in mm 20 508 20 508 20 508 20 508 20 508 20 508 Motor HP RPM 1 8 825...

Page 6: ...e unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate NEC and local codes for maximu...

Page 7: ...erant system is under pressure 4 Do not use torch to remove any component System contains oil and refrigerant under pressure 5 To remove a component wear protective goggles and proceed as follows a Sh...

Page 8: ...mperature Observe that heating cycle shuts down when control setting is satisfied 4 When using an automatic changeover room thermostat place both SYSTEM and FAN switches in AUTO positions Observe that...

Page 9: ...change motor speeds reposition wire at fan motor speed terminals labeled 1 2 3 4 refer to Fig 12 Remove the speed tap connector labeled 1 through 5 on the motor While looking at the connector end that...

Page 10: ...r a 5 minute time delay in case of an initial start up starting the compressor low stage and the outdoor fan motor If the low stage operation cannot satisfy the cooling demand the second stage cooling...

Page 11: ...11 A08209 Fig 13 Typical Single Phase Unit Electrical Diagram Sizes 024 042 664B...

Page 12: ...12 A06405 Fig 14 Typical Single Phase Unit Electrical Diagram Sizes 048 060 664B...

Page 13: ...13 A06325 Fig 15 Typical Three Phase Unit Electrical Diagram Sizes 030 042 664B...

Page 14: ...14 A06326 Fig 16 Typical Three Phase Unit Electrical Diagram Sizes 048 060 664B...

Page 15: ...15 A05209 Fig 17 Single Phase Accessory Electric Heater Wiring A06327 Fig 18 Three Phase Accessory Electric Heater Wiring 664B...

Page 16: ...6 289 CFM 1164 1122 1066 1025 954 906 3 Watts 386 398 409 418 425 435 438 441 451 CFM 1680 1652 1625 1583 1555 1515 1477 1444 1403 4 Watts 440 448 457 462 469 477 480 485 486 CFM 1745 1717 1684 1651 1...

Page 17: ...ter s each month Clean or replace when necessary 2 Inspect indoor coil drain pan and condensate drain each cooling season for cleanliness Clean when necessary 3 Inspect blower motor and wheel for clea...

Page 18: ...from the hub of the wheel d Remove the filler panel at the discharge end of the blower housing by removing the two screws that fasten it to the housing e Remove the wheel form the housing 3 Remove the...

Page 19: ...ned connections are noticed disassemble the connection clean all the parts re strip the wire end and reassemble the connection properly and securely Check to ensure no wires are touching refrigerant t...

Page 20: ...back to the compressor C95045 Fig 20 Typical Heat Pump Operation Heating Mode STRAINER ACCUMULATOR COMPRESSOR STRAINER LCS OUTDOOR COIL INDOOR COIL A B D C Check Valves A Closed B Open C Closed D Ope...

Page 21: ...line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Faulty outdoor fan motor or...

Page 22: ...r Temperature __________ DB ____________WB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________DB___________WB PRESSURES Cooling Mode Refrigerant Suction __________ psig Su...

Reviews: