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SAFETY CONSIDERATIONS

Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and

qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such

as cleaning and replacing air filters. All other operations must be

performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on

labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Installation must be in compliance with
local and national building codes. Wear safety glasses, protective

clothing, and work gloves. Have fire extinguisher available. Read

these instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit.

Recognize safety information. This is the safety--alert symbol

.

When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury. Understand these

signal words: DANGER, WARNING, and CAUTION. These
words are used with the safety--alert symbol. DANGER identifies

the most serious hazards which

will

result in severe personal injury

or death. WARNING signifies hazards which

could

result in per-

sonal injury or death. CAUTION is used to identify unsafe practic-

es which

may

result in minor personal injury or product and prop-

erty damage. NOTE is used to highlight suggestions which

will

result in enhanced installation, reliability, or operation.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing or servicing system, always turn off main

power to system and tag. There may be more than one

disconnect switch. Turn off accessory heater power switch if

applicable.

!

WARNING

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care

and wear appropriate clothing.

!

CAUTION

INTRODUCTION

The 664B packaged heat pump is fully self--contained and
designed for outdoor installation (See Fig. 1). Standard units are

shipped in a horizontal--discharge configuration for installation on

a ground--level slab or directly on the ground if local codes permit.
Standard units can be converted to downflow (vertical) discharge

configurations for rooftop applications with a field supplied
plenum.

RECEIVING AND INSTALLATION

Step 1 — Check Equipment

IDENTIFY UNIT
The unit model number and serial number are printed on the unit

informative plate. Check this information against shipping papers.
INSPECT SHIPMENT
Inspect for shipping damage while unit is still on shipping pallet. If

unit appears to be damaged or is torn loose from its anchorage,
have it examined by transportation inspectors before removal.

Forward claim papers directly to transportation company.

Manufacturer is not responsible for any damage incurred in transit.

Check all items against shipping list. Immediately notify the
nearest equipment distribution office if any item is missing. To

prevent loss or damage, leave all parts in original packages until
installation.

Step 2 — Provide Unit Support

For hurricane tie downs, contact distributor for details and PE

(Professional Engineering) Certificate, if required.
SLAB MOUNT
Place the unit on a solid, level concrete pad that is a minimum of 4
in. (102 mm) thick with 2 in. (51 mm) above grade. The slab

should extend approximately 2 in. (51 mm) beyond the casing on

all 4 sides of the unit. Do not secure the unit to the slab

except

when required by local codes.
A 6--in. (152 mm) wide gravel apron should be used around the
flat surface to prevent airflow blockage by grass or shrubs. The

unit should be level within 1/4 in. (6 mm). This is necessary for the

unit drain to function properly.
GROUND MOUNT
The unit may be installed either on a slab or placed directly on the
ground if local codes permit. Place the unit on level ground

prepared with gravel for condensate discharge.

Step 3 — Provide Clearances

The required minimum service clearances are shown in Fig. 5.
Adequate ventilation and outdoor air must be provided.
The outdoor fan draws air through the outdoor coil and discharges
it through the top fan grille. Be sure that the fan discharge does not

recirculate to the outdoor coil. Do not locate the unit in either a
corner or under an overhead obstruction. The minimum clearance

under a partial overhang (such as a normal house overhang) is 48

in. (1219 mm) above the unit top. The maximum horizontal
extension of a partial overhang must not exceed 48 in. (1219 mm).

IMPORTANT

: Do not restrict outdoor airflow. An air restriction

at either the outdoor--air inlet or the fan discharge may be
detrimental to compressor life.
Do not place the unit where water, ice, or snow from an overhang
or roof will damage or flood the unit. Do not install the unit on

carpeting or other combustible materials. Slab--mounted units

should be at least 4 in. (102 mm) above the highest expected water
and runoff levels. Do not use unit if it has been under water.

Step 4 — Place Unit

Unit can be moved with the rigging holds provided in the unit
base. Refer to Table 1 for operating weights. Use extreme caution

to prevent damage when moving the unit. Unit must remain in an

upright position during all moving operations. The unit must be
level with in 1/4 in. (6 mm) for proper condensate drainage; the

ground--level pad must be level before setting the unit in place.
When a field--fabricated support is used, be sure that the support is

level and that it properly supports the unit.

Step 5 — Select and Install Ductwork

The design and installation of the duct system must be in
accordance with the standards of the NFPA for installation of

non--residence type air conditioning and ventilating systems,
NFPA 90A or residence type, NFPA 90B and/or local codes and

ordinances.
Select and size ductwork, supply--air registers, and return air grilles
according to ASHRAE (American Society of Heating,

Refrigeration, and Air Conditioning Engineers) recommendations.
Use the duct flanges provided on the supply-- and return--air

openings on the side of the unit. See Fig. 5 for connection sizes
and locations. The 14--in. (356 mm) round duct collars are shipped

inside the unit attached to the base pan in the indoor blower

compartment. They are field--installed and must be removed from
the indoor blower compartment prior to start--up, even if they are

not used for installation.

664B

Summary of Contents for 664B

Page 1: ...ires 6 Accessory Electric Heat Wiring 6 PRE START UP 7 START UP 8 17 Check for Refrigerant Leaks 8 Start Up Cooling and Make Adjustments 8 Checking Cooling and Heating Control Operation 8 Refrigerant...

Page 2: ...iginal packages until installation Step 2 Provide Unit Support For hurricane tie downs contact distributor for details and PE Professional Engineering Certificate if required SLAB MOUNT Place the unit...

Page 3: ...CONFIGURING UNITS FOR DOWNFLOW VERTICAL DISCHARGE ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before performing service or maintenance operations on...

Page 4: ...4 A08414 Fig 5 Unit Base Dimensions 664B024 060 664B...

Page 5: ...2 21 2 21 Face Area sq ft 11 1 12 7 15 8 15 8 13 3 15 8 CONDENSER FAN Propeller Nominal Cfm 2600 2600 3200 3200 3200 3300 Diameter in mm 20 508 20 508 20 508 20 508 20 508 20 508 Motor HP RPM 1 8 825...

Page 6: ...e unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate NEC and local codes for maximu...

Page 7: ...erant system is under pressure 4 Do not use torch to remove any component System contains oil and refrigerant under pressure 5 To remove a component wear protective goggles and proceed as follows a Sh...

Page 8: ...mperature Observe that heating cycle shuts down when control setting is satisfied 4 When using an automatic changeover room thermostat place both SYSTEM and FAN switches in AUTO positions Observe that...

Page 9: ...change motor speeds reposition wire at fan motor speed terminals labeled 1 2 3 4 refer to Fig 12 Remove the speed tap connector labeled 1 through 5 on the motor While looking at the connector end that...

Page 10: ...r a 5 minute time delay in case of an initial start up starting the compressor low stage and the outdoor fan motor If the low stage operation cannot satisfy the cooling demand the second stage cooling...

Page 11: ...11 A08209 Fig 13 Typical Single Phase Unit Electrical Diagram Sizes 024 042 664B...

Page 12: ...12 A06405 Fig 14 Typical Single Phase Unit Electrical Diagram Sizes 048 060 664B...

Page 13: ...13 A06325 Fig 15 Typical Three Phase Unit Electrical Diagram Sizes 030 042 664B...

Page 14: ...14 A06326 Fig 16 Typical Three Phase Unit Electrical Diagram Sizes 048 060 664B...

Page 15: ...15 A05209 Fig 17 Single Phase Accessory Electric Heater Wiring A06327 Fig 18 Three Phase Accessory Electric Heater Wiring 664B...

Page 16: ...6 289 CFM 1164 1122 1066 1025 954 906 3 Watts 386 398 409 418 425 435 438 441 451 CFM 1680 1652 1625 1583 1555 1515 1477 1444 1403 4 Watts 440 448 457 462 469 477 480 485 486 CFM 1745 1717 1684 1651 1...

Page 17: ...ter s each month Clean or replace when necessary 2 Inspect indoor coil drain pan and condensate drain each cooling season for cleanliness Clean when necessary 3 Inspect blower motor and wheel for clea...

Page 18: ...from the hub of the wheel d Remove the filler panel at the discharge end of the blower housing by removing the two screws that fasten it to the housing e Remove the wheel form the housing 3 Remove the...

Page 19: ...ned connections are noticed disassemble the connection clean all the parts re strip the wire end and reassemble the connection properly and securely Check to ensure no wires are touching refrigerant t...

Page 20: ...back to the compressor C95045 Fig 20 Typical Heat Pump Operation Heating Mode STRAINER ACCUMULATOR COMPRESSOR STRAINER LCS OUTDOOR COIL INDOOR COIL A B D C Check Valves A Closed B Open C Closed D Ope...

Page 21: ...line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Faulty outdoor fan motor or...

Page 22: ...r Temperature __________ DB ____________WB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________DB___________WB PRESSURES Cooling Mode Refrigerant Suction __________ psig Su...

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