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When designing and installing ductwork, consider the following:

UNIT DAMAGE HAZARD

Failure to follow this caution may result in damage to unit

components.
When connecting ductwork to units, do not drill deeper

than 3/4 in. (19 mm) in shaded area shown in Fig. 2 or coil

may be damaged.

CAUTION

!

19.17 in. (487 mm)

3.92 in.

(100 mm)

A08003

Fig. 2 -- Area Not to be Drilled More Than 3/4--in. (19 mm)

Deep

1. All units should have field--supplied filters or accessory

filter rack installed in the return--air side of the unit.

Recommended sizes for filters are shown in Table 1.

2. Avoid abrupt duct size increases and reductions. Abrupt

change in duct size adversely affects air performance.

IMPORTANT

: Use flexible connectors between ductwork and

unit to prevent transmission of vibration. Use suitable gaskets to
ensure weather tight and airtight seal. When electric heat is
installed, use fireproof canvas (or similar heat resistant material)
connector between ductwork and unit discharge connection. If
flexible duct is used, insert a sheet metal sleeve inside duct. Heat
resistant duct connector (or sheet metal sleeve) must extend 24--in.
(610 mm) from electric heater element.

3. Size ductwork for cooling air quantity (cfm). The minimum

air quantity for proper electric heater operation is listed in
Table 2. Heater limit switches may trip at air quantities

below those recommended.

4. Seal, insulate, and weatherproof all external ductwork. Seal,

insulate and cover with a vapor barrier all ductwork passing
through conditioned spaces. Follow latest Sheet Metal and
Air Conditioning

Contractors

National Association

(SMACNA) and Air Conditioning Contractors Association
(ACCA) minimum installation standards for residential

heating and air conditioning systems.

5. Secure all ducts to building structure. Flash, weatherproof,

and vibration--isolate duct openings in wall or roof

according to good construction practices.

Fig. 6 shows a typical duct system with 664B unit installed.

CONFIGURING UNITS FOR DOWNFLOW (VERTICAL)
DISCHARGE

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before performing service or maintenance operations on the

system, turn off main power to unit and install lockout tag.

!

WARNING

Units are dedicated side supply products. They are not convertible
to vertical air supply. A field--supplied plenum must be used to

convert to vertical air discharge.

Step 6 — Connect Condensate Drain

NOTE

: When installing condensate drain connection be sure to

comply with local codes and restrictions.
Unit removes condensate through a 1--3/64 in. (27 mm) ID hole

(using 3/4--in. (19 mm) OD piping or tubing) which is located at
the end of the unit. See Fig. 5 for location of condensate

connection.
Condensate water can be drained directly onto the roof in rooftop

installations (where permitted) or onto a gravel apron in ground

level installations. Install a field--supplied condensate trap at end of
condensate connection to ensure proper drainage. Make sure that

the outlet of the trap is at least 1 in. (25 mm) lower than the drain
pan condensate connection to prevent the pan from overflowing

(See Fig. 3 and 4). When using a gravel apron, make sure it slopes

away from the unit.
If the installation requires draining the condensate water away from

the unit, install a 2--in. (51 mm) trap using a 3/4--in. (19 mm) OD
tubing or pipe. (See Fig. 3 and 4.) Make sure that the outlet of the

trap is at least 1 in. (25 mm) lower than the unit drain--pan
condensate connection to prevent the pan from overflowing. Prime

the trap with water. Connect a drain tube using a minimum of

3/4--in. (19 mm) PVC, 3/4--in. (19 mm) CPVC, or 3/4--in. copper
pipe (all field supplied). Do not undersize the tube. Pitch the drain

tube downward at a slope of at least 1 in. (25 mm) for every 10 ft
(3 m) of horizontal run. Be sure to check the drain tube for leaks.

Prime trap at the beginning of the cooling season start--up.

Allowable glues for condensate trap connection are: Standard
ABS, CPVC, or PVC cement..

1” (25 mm) MIN.

2” (51 mm) MIN.

TRAP
OUTLET

A08001

Fig. 3 -- Condensate Trap

TRAP
OUTLET

2" (51 mm) MIN.

1" (25 mm) MIN.

Fig. 4 -- PVC Condensate Trap

664B

Summary of Contents for 664B

Page 1: ...ires 6 Accessory Electric Heat Wiring 6 PRE START UP 7 START UP 8 17 Check for Refrigerant Leaks 8 Start Up Cooling and Make Adjustments 8 Checking Cooling and Heating Control Operation 8 Refrigerant...

Page 2: ...iginal packages until installation Step 2 Provide Unit Support For hurricane tie downs contact distributor for details and PE Professional Engineering Certificate if required SLAB MOUNT Place the unit...

Page 3: ...CONFIGURING UNITS FOR DOWNFLOW VERTICAL DISCHARGE ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before performing service or maintenance operations on...

Page 4: ...4 A08414 Fig 5 Unit Base Dimensions 664B024 060 664B...

Page 5: ...2 21 2 21 Face Area sq ft 11 1 12 7 15 8 15 8 13 3 15 8 CONDENSER FAN Propeller Nominal Cfm 2600 2600 3200 3200 3200 3300 Diameter in mm 20 508 20 508 20 508 20 508 20 508 20 508 Motor HP RPM 1 8 825...

Page 6: ...e unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate NEC and local codes for maximu...

Page 7: ...erant system is under pressure 4 Do not use torch to remove any component System contains oil and refrigerant under pressure 5 To remove a component wear protective goggles and proceed as follows a Sh...

Page 8: ...mperature Observe that heating cycle shuts down when control setting is satisfied 4 When using an automatic changeover room thermostat place both SYSTEM and FAN switches in AUTO positions Observe that...

Page 9: ...change motor speeds reposition wire at fan motor speed terminals labeled 1 2 3 4 refer to Fig 12 Remove the speed tap connector labeled 1 through 5 on the motor While looking at the connector end that...

Page 10: ...r a 5 minute time delay in case of an initial start up starting the compressor low stage and the outdoor fan motor If the low stage operation cannot satisfy the cooling demand the second stage cooling...

Page 11: ...11 A08209 Fig 13 Typical Single Phase Unit Electrical Diagram Sizes 024 042 664B...

Page 12: ...12 A06405 Fig 14 Typical Single Phase Unit Electrical Diagram Sizes 048 060 664B...

Page 13: ...13 A06325 Fig 15 Typical Three Phase Unit Electrical Diagram Sizes 030 042 664B...

Page 14: ...14 A06326 Fig 16 Typical Three Phase Unit Electrical Diagram Sizes 048 060 664B...

Page 15: ...15 A05209 Fig 17 Single Phase Accessory Electric Heater Wiring A06327 Fig 18 Three Phase Accessory Electric Heater Wiring 664B...

Page 16: ...6 289 CFM 1164 1122 1066 1025 954 906 3 Watts 386 398 409 418 425 435 438 441 451 CFM 1680 1652 1625 1583 1555 1515 1477 1444 1403 4 Watts 440 448 457 462 469 477 480 485 486 CFM 1745 1717 1684 1651 1...

Page 17: ...ter s each month Clean or replace when necessary 2 Inspect indoor coil drain pan and condensate drain each cooling season for cleanliness Clean when necessary 3 Inspect blower motor and wheel for clea...

Page 18: ...from the hub of the wheel d Remove the filler panel at the discharge end of the blower housing by removing the two screws that fasten it to the housing e Remove the wheel form the housing 3 Remove the...

Page 19: ...ned connections are noticed disassemble the connection clean all the parts re strip the wire end and reassemble the connection properly and securely Check to ensure no wires are touching refrigerant t...

Page 20: ...back to the compressor C95045 Fig 20 Typical Heat Pump Operation Heating Mode STRAINER ACCUMULATOR COMPRESSOR STRAINER LCS OUTDOOR COIL INDOOR COIL A B D C Check Valves A Closed B Open C Closed D Ope...

Page 21: ...line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Faulty outdoor fan motor or...

Page 22: ...r Temperature __________ DB ____________WB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________DB___________WB PRESSURES Cooling Mode Refrigerant Suction __________ psig Su...

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