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Step 5 — Unit Controls

All compressors have the following internal--protection controls.
HIGH--PRESSURE RELIEF VALVE
This valve opens when the pressure differential between the low

and high side becomes excessive.
LOSS OF CHARGE SWITCH
Located on the outdoor liquid line is a low--pressure switch which
functions as a loss--of--charge switch. This switch contains a

Schrader core depressor. This switch opens at 7 psig and closes at
22 psig. No adjustment is necessary.
COMPRESSOR OVERLOAD
This overload interrupts power to the compressor when either the
current or internal temperature become excessive, and

automatically resets when the internal temperature drops to a safe
level.
This overload may require up to 60 minutes (or longer) to reset;

therefore, if the internal overload is suspected of being open,
disconnect the electrical power to the unit and check the circuit

through the overload with an ohmmeter or continuity tester.

Step 6 — Compressor Rotation

On 3--Phase units it is important to be certain compressor is

rotating in the proper direction. To determine whether or not

compressor is rotating in the proper direction:

1. Connect service gages to suction and discharge pressure

fittings.

2. Energize the compressor.
3. The suction pressure should drop and the discharge pressure

should rise, as is normal on any start--up.

If the suction pressure does not drop and the discharge pressure

does not rise to normal levels:

1. Turn off power to the unit and tag disconnect.
2. Reverse any two of the unit power leads.
3. Turn on power to the unit.

The suction and discharge pressure levels should now move to
their normal start--up levels.

NOTE

: When the compressor is rotating in the wrong direction,

the unit makes an elevated level of noise and does not provide
cooling.

Step 7 — Sequence of Operation

FAN OPERATION
The FAN switch on the thermostat controls indoor fan operation.

When the FAN switch is placed in the ON position, the IFR

(indoor--fan relay) is energized through the G terminal on the
thermostat. The normally--open contacts close, which then provide

power to the indoor (evaporator) fan motor (IFM). The IFM will
run continuously when the FAN switch is set to ON.
When the FAN switch is set to AUTO, the thermostat deenergizes

the IFR (provided there is not a call for cooling). The contacts open
and the IFM is deenergized. The IFM will be energized only when

there is a call for cooling, in heat pump heating mode or if the unit
is equipped with accessory electric heat, the indoor--fan motor will

also run while the accessory electric heat is energized.

NOTE

:

Some units are equipped with a time--delay relay. On

these units, the indoor fan remains on for 30 seconds after G or Y
is deenergized.
COOLING OPERATION (SIZES 024--042)
With a call for cooling (Y/Y2), the indoor fan energizes

immediately whereas the contactor energizes after a 5 minute time
delay (in case of initial start--up) starting the compressor and the

outdoor fan motor. When the cooling demand is met, Y/Y2
de--energizes, shutting the compressor, indoor fan and the outdoor

fan.

COOLING OPERATION (SIZES 048 AND 060)
These units utilize a 2 stage indoor thermostat. With a first stage

call for cooling (Y1), the indoor fan (low stage) energizes
immediately whereas the contactor energizes after a 5 minute time

delay (in case of an initial start--up) starting the compressor (low

stage) and the outdoor fan motor. If the low stage operation cannot
satisfy the cooling demand, the second stage cooling (Y2)

energizes switching the compressor into high stage cooling through
energizing an internal solenoid valve inside the scroll compressor

and switching the indoor fan into high stage. When second stage

cooling is satisfied, Y2 de--energizes switching the compressor and
the indoor fan into low stage cooling. When the low stage cooling

demand is met, Y1 de--energizes shutting the compressor, indoor
fan and the outdoor fan.
HEATING OPERATION (SIZES 024--042)
With a call for heating (Y1), the indoor fan (low stage) energizes
immediately whereas the contactor energizes after a 5 minute time

delay (in case of initial start--up) starting the compressor and the
outdoor fan motor. If Y/Y2 cannot satisfy the heating demand, the

auxiliary or backup heat (W2) energizes. In case of staged heating,
W3 is energized if the demand is not met. The highest airflow

selected is run while the electric heat is in operation. When heating

demand is met, W3, W2 and Y/Y2 sequentially de--energize
shutting the compressor, indoor fan and the outdoor fan.
HEATING OPERATION (SIZES 048 AND 060)
With a first stage call for heating (Y1), the indoor fan (low stage)

energizes immediately whereas the contactor energizes after a 5

minute time delay (in case of initial start--up) starting the
compressor (low stage) and the outdoor fan motor. If the low stage

oepration cannot satisfy the heating demand, the second stage
heating (Y2) energizes switching the compressor into high stage

heating through energizing an internal solenoid valve inside the

scroll compressor and switching the indoor fan into high stage. The
auxiliary or backup heat is controlled by a third stage (W2). If the

demand is not met, W3 is energized in case of staged heating.
When heating demand is satisfied, W3, W2 and Y2 sequentially

de--energize switching the compressor and the indoor fan into low
stage heating. When the low stage heating demand is met, Y1

de--energizes shutting the compressor, indoor fan and the outdoor

fan.
CONTINUOUS FAN
With the continuous Indoor fan option selected on the thermostat,
G is continuously energized. In case of 024--042 units, the selected

airflow setting is provided. In case of 048 and 060 units, the

system runs low stage (Y1) airflow for continuous fan operation.
DEFROST
Defrost board (DB) is a time and temperature control, which
includes a field--selectable time period between checks for defrost

(30, 60, 90 and 120 minutes). The time period is factory--set at 60

minutes and should only be adjusted by a trained service person.
Electronic timer and defrost cycle start only when contactor is

energized and defrost thermostat (DFT) is closed.
Defrost mode is identical to Cooling mode. The outdoor fan motor

stops because of “OF1” and “OF2” contacts opening on the defrost
board, a bank of optional electric heat turns on to warm air

supplying the conditioned space.
ELECTRIC RESISTANCE HEATING
If accessory electric heaters are installed, on a call for “Emergency

Heat” the thermostat energizes W which energizes the heater relay
and in turn energizes the electric heaters. The IFR is energized

which starts the indoor--fan motor. If the heaters are staged, W2 is

energized when the second stage of heating is required. When the
need for heating is satisfied, the heater and IFM are de--energized.

664B

Summary of Contents for 664B

Page 1: ...ires 6 Accessory Electric Heat Wiring 6 PRE START UP 7 START UP 8 17 Check for Refrigerant Leaks 8 Start Up Cooling and Make Adjustments 8 Checking Cooling and Heating Control Operation 8 Refrigerant...

Page 2: ...iginal packages until installation Step 2 Provide Unit Support For hurricane tie downs contact distributor for details and PE Professional Engineering Certificate if required SLAB MOUNT Place the unit...

Page 3: ...CONFIGURING UNITS FOR DOWNFLOW VERTICAL DISCHARGE ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before performing service or maintenance operations on...

Page 4: ...4 A08414 Fig 5 Unit Base Dimensions 664B024 060 664B...

Page 5: ...2 21 2 21 Face Area sq ft 11 1 12 7 15 8 15 8 13 3 15 8 CONDENSER FAN Propeller Nominal Cfm 2600 2600 3200 3200 3200 3300 Diameter in mm 20 508 20 508 20 508 20 508 20 508 20 508 Motor HP RPM 1 8 825...

Page 6: ...e unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit rating plate NEC and local codes for maximu...

Page 7: ...erant system is under pressure 4 Do not use torch to remove any component System contains oil and refrigerant under pressure 5 To remove a component wear protective goggles and proceed as follows a Sh...

Page 8: ...mperature Observe that heating cycle shuts down when control setting is satisfied 4 When using an automatic changeover room thermostat place both SYSTEM and FAN switches in AUTO positions Observe that...

Page 9: ...change motor speeds reposition wire at fan motor speed terminals labeled 1 2 3 4 refer to Fig 12 Remove the speed tap connector labeled 1 through 5 on the motor While looking at the connector end that...

Page 10: ...r a 5 minute time delay in case of an initial start up starting the compressor low stage and the outdoor fan motor If the low stage operation cannot satisfy the cooling demand the second stage cooling...

Page 11: ...11 A08209 Fig 13 Typical Single Phase Unit Electrical Diagram Sizes 024 042 664B...

Page 12: ...12 A06405 Fig 14 Typical Single Phase Unit Electrical Diagram Sizes 048 060 664B...

Page 13: ...13 A06325 Fig 15 Typical Three Phase Unit Electrical Diagram Sizes 030 042 664B...

Page 14: ...14 A06326 Fig 16 Typical Three Phase Unit Electrical Diagram Sizes 048 060 664B...

Page 15: ...15 A05209 Fig 17 Single Phase Accessory Electric Heater Wiring A06327 Fig 18 Three Phase Accessory Electric Heater Wiring 664B...

Page 16: ...6 289 CFM 1164 1122 1066 1025 954 906 3 Watts 386 398 409 418 425 435 438 441 451 CFM 1680 1652 1625 1583 1555 1515 1477 1444 1403 4 Watts 440 448 457 462 469 477 480 485 486 CFM 1745 1717 1684 1651 1...

Page 17: ...ter s each month Clean or replace when necessary 2 Inspect indoor coil drain pan and condensate drain each cooling season for cleanliness Clean when necessary 3 Inspect blower motor and wheel for clea...

Page 18: ...from the hub of the wheel d Remove the filler panel at the discharge end of the blower housing by removing the two screws that fasten it to the housing e Remove the wheel form the housing 3 Remove the...

Page 19: ...ned connections are noticed disassemble the connection clean all the parts re strip the wire end and reassemble the connection properly and securely Check to ensure no wires are touching refrigerant t...

Page 20: ...back to the compressor C95045 Fig 20 Typical Heat Pump Operation Heating Mode STRAINER ACCUMULATOR COMPRESSOR STRAINER LCS OUTDOOR COIL INDOOR COIL A B D C Check Valves A Closed B Open C Closed D Ope...

Page 21: ...line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Faulty outdoor fan motor or...

Page 22: ...r Temperature __________ DB ____________WB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________DB___________WB PRESSURES Cooling Mode Refrigerant Suction __________ psig Su...

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