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STEP
ACTION
YES
NO
GO TO
26.
Is inducer wheel okay?
28
27
—
27.
If possible, replace inducer wheel. Otherwise, replace inducer motor assembly.
NOTE: If inducer wheel shows signs of excessive deterioration, find cause by
checking venting, input rates, and temperature rise. If other parts are affected,
replace them.
—
—
8
28.
Is inducer wheel properly mounted to inducer motor shaft?
29
30
—
29.
Does furnace have proper cell outlet plates and collector box?
31
30
—
30.
Fix problem.
—
—
8
31.
You have excessive restriction in vent pipe or excessive leakage before pres-
sure tap in collector box. Check for the following:
• Restriction in vent pipe.
• Proper vent sizing for installation.
• Leakage in collector box.
• Leakage in heat exchanger.
NOTE: If leakage is due to excessive corrosion, find cause by checking venting,
input rates, and temperature rise. If other parts are affected, replace them.
—
—
30
32.
Do you have 24 vac across connector terminal PL1-9 and C
OM
-24V on 2-stage
furnace control?
33
13
—
33.
You have an open wire or bad terminal on GRAY wire connecting PL1-9 to
PL2-2 on 2-stage furnace control. Repair it or replace harness.
—
—
8
34.
Continue to observe furnace operation for 20 minutes or until status code starts
flashing.
—
—
35
35.
Does status code 31 flash?
37
36
—
36.
Does a different status code flash?
7
8
—
37.
Turn power off and disconnect jumper wire across R, W/W1, and W2 thermo-
stat terminals.
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—
38
38.
Connect 1 side of slope manometer with a tee to collector box pressure tap.
Refer to Pressure Check Diagram in Appendix C.
—
—
39
39.
Turn power on and jumper R, W/W1, and W2 thermostat terminals.
—
—
40
40.
Do you have enough pressure across heat exchangers to prevent high-heat
pressure switch HPS from breaking when status code 31 flashes? Reference
high-altitude settings if a High-Altitude Pressure Switch Kit is installed. (See
Table 2.)
If this is a high-altitude installation and a High-Altitude Pressure Switch Kit is
not installed, replace pressure switch assembly with a High-Altitude Pressure
Switch Kit.
NOTE: High altitude is over 5500 ft for Category I vent and over 4000 ft for Cat-
egory III vent.
22
23
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TABLE 2—HIGH-HEAT PRESSURE SWITCH HPS SETTINGS
MODEL NO.
FACTORY SETTINGS
HIGH-ALTITUDE SETTINGS
Make Point
Break Point
Make Point
Break Point
330AAV
330JAV
333JAV
0.58 in. wc
0.43
±
0.05 in. wc
(YELLOW LABEL)
0.54 in. wc
0.39
±
0.05 in. wc
(GRAY LABEL)
331AAV
0.67 in. wc
0.52
±
0.05 in. wc
(BLUE LABEL)
0.62 in. wc
0.47
±
0.05 in. wc
(RED LABEL)
333BAV
0.68 in. wc
0.54
±
0.04 in. wc
(ORANGE LABEL)
0.58 in. wc
0.44
±
0.04 in. wc
(LT. GREEN LABEL)
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