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The blower door must be installed for power to be conducted
through blower door interlock switch ILK to furnace control CPU,
transformer TRAN, inducer motor IDM, blower motor BLWM,
hot surface ignitor HSI, and gas valve GV.

1. Adaptive Heating Mode—Single-Stage Thermostat with

2-Stage Heating

(See Fig. 9 for thermostat connections.)

NOTE:

With high-heat-only switch SW-1 off, low-heat-only

switch SW-2 selects either the low-heat-only operation mode when
on (see item 2 below), or adaptive heating mode when off in
response to a call for heat. (See Fig. 11.) When high-heat-only
switch (SW-1) is in ON position, it always causes high-gas-heat
operation when R-W/W1 circuit is closed, regardless of setting of
low-heat-only switch (SW-2).

This furnace can operate as a 2-stage furnace with a
single-stage thermostat because furnace control CPU in-
cludes a programmed adaptive sequence of controlled
operation, which selects low-gas-heat or high-gas-heat op-
eration. This selection is based upon the stored history of
the length of previous gas heating on/off periods of the
single-stage thermostat.

The furnace will start up in either low- or high-gas heat. If
the furnace starts up in low-gas heat, the control CPU
determines the low-gas heat on time (from 0 to 16 minutes)
which is permitted before switching to high-gas heat.

If power is interrupted, the stored history is erased. When
this happens, the control CPU selects low-gas heat for up to
16 minutes and then switches to high-gas heat, as long as
the thermostat continues to call for heat. Subsequent selec-
tion is based on stored history of thermostat cycle times.

When wall thermostat "calls for heat", R-W/W1 circuit
closes. The furnace control performs a self check, verifies
the low-heat and high-heat pressure switch contacts LPS
and HPS are open, and starts inducer motor IDM in low
speed or high speed as appropriate.

a. Inducer prepurge period—As inducer motor IDM comes

up to low speed or high speed, the low-heat pressure
switch contacts LPS (or LPS and HPS) close to begin a
15 sec prepurge period.

b. Ignitor warm-up—At end of prepurge period, the hot

surface ignitor HSI is energized for a 17-sec ignitor
warm-up period.

c. Trial-for-ignition sequence—When ignitor warm-up pe-

riod is completed, the main gas valve relay contacts
MGVR-1 and -2 close to energize the low-heat gas valve
solenoid GV. The gas valve opens, and 24-v power is
supplied for a field-installed humidifier at terminals
HUM and C

OM

. The low-heat gas valve solenoid GV

permits gas flow to the burners where it is ignited. After
5 sec, the ignitor HSI is de-energized, and a 2-sec
flame-proving period begins.

If high-heat gas valve solenoid GV is also energized
after normally closed high-heat pressure switch relay
HPSR closes and after inducer motor IDM goes to high
speed and provides sufficient pressure to close high-heat
pressure switch HPS. HPSR is open while furnace is
powered in standby mode. If high-heat pressure switch
HPS fails to close and low-heat pressure switch LPS
closes, furnace operates at low-heat gas flow rate until
high-heat pressure switch closes.

d. Flame-proving—When burner flame is proved at flame-

proving sensor electrode FSE, the control CPU begins
blower on delay period and continues to hold gas valve
GV open. If burner flame is not proved within 2 sec, the
control CPU closes gas valve GV, and the control CPU
repeats the ignition sequence for up to 3 more trials-for-
ignition before going to ignition lockout. LOCKOUT IS
RESET AUTOMATICALLY after 3 hr, or by momen-
tarily interrupting 115-v power to furnace, or by inter-
rupting 24-v power at SEC1 or SEC2 to the control CPU
(not at W/W1, G, R, etc.). Opening thermostat R-W
circuit will not reset an ignition lockout.

If flame is proved when flame should not be present, the
control CPU locks out of gas heating mode and operates
inducer motor IDM on high speed until flame is no
longer proved.

TABLE 6—SETUP SWITCH DESCRIPTION

SETUP

SWITCH NO.

NORMAL

POSITION

DESCRIPTION

OF USE

SW-1

Only High-Gas Heat

OFF (Staged Gas

Heat)

Turn switch on to obtain only high-gas-heat operation on any call
for heat regardless of whether R-W/W1, or R-W/W1, -W2 is
closed. SW-1 overrides SW-2.

SW-2

Low-Gas Heat (Adaptive Mode)

OFF (Single-Stage Thermostat)

Turn switch off for installations with single-stage thermostats; con-
trol selects low-gas-heat or high-gas-heat operation based on pre-
vious cycles. Turn switch on for installations with 2-stage thermo-
stats to permit only low-gas-heat operation in response to closing
R-W/W1. High-gas heat is supplied only when R to W/W1 and W2
are closed.

SW-3 and SW4

ON, OFF

Switches control gas heating mode blower off delay. (See Table
7.)

Fig. 11—Control Center

A93348

1

2

3

4

5

6

7

8

9

PR2

L2

COM

PR1

L1

EAC-2

EAC-1

H

I-

COO

L

HI-GAS

-HEAT

LO-GAS

-HEAT

PARK

3

FU1

SEC-1

SEC-2

1

1

2

3

4

5

6

7

8

9

10

11

12

MASTER SLAVE

TWIN

TEST

LED

G

R

Y/Y2

W/W1

COM

24 V

W2

1

ON

OFF

1

2

3

4

FURNACE AND
BLOWER OFF DELAY
SETUP SWITCHES

24-VOLT
THERMOSTAT
TERMINALS

EAC - ELECTRONIC

AIR CLEANER

(115-VAC 1 AMP MAX)

3-AMP
FUSE

LED -
DIAGNOSTIC
LIGHT

TWIN / TEST
TERMINAL

HUM -
HUMIDIFIER
(24-VAC 0.5
AMP MAX)

HUM

—10—

Summary of Contents for 330AAV B Series

Page 1: ...vailable during start up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals...

Page 2: ...mbustible wood flooring in alcoves attics TABLE 1 DIMENSIONS IN UNIT SIZE A D E FLUE COLLAR SHIP WT 036040 14 3 16 12 9 16 12 11 16 4 124 024060 14 3 16 12 9 16 12 11 16 4 132 036060 14 3 16 12 9 16 1...

Page 3: ...justment alter ation service maintenance or use can cause carbon monoxide poisoning explosion fire electrical shock or other conditions which may cause personal injury or property damage Consult a qua...

Page 4: ...accordance with NSCNGPIC and all authorities having jurisdiction CAUTION Air for combustion must not be contami nated by halogen compounds which include fluoride chloride bromide and iodide These ele...

Page 5: ...onal injury or death III FILTER ARRANGEMENT The factory supplied filter s is shipped in the blower compart ment Determine location for filter and move filter retaining hardware if necessary before att...

Page 6: ...with national and local codes Refer to the NFGC NFPA 54 1996 ANSI Z223 1 1996 Canadian installations must be installed in accordance with NSC NGPIC and all authorities having jurisdiction The gas sup...

Page 7: ...RNING Use the proper length of pipes to avoid stress on the gas control manifold A failure to follow this warning can cause a gas leak resulting in a fire explosion personal injury or death CAUTION Us...

Page 8: ...Accessories 1 Electronic air cleaner EAC A terminal block EAC 1 hot and EAC 2 neutral is provided for EAC connection See Fig 11 The terminals are energized with 115v 1 amp maximum during blower motor...

Page 9: ...ition at end of furnace installation This overrides built in control process for selecting high and low fire and allows the 2 stage thermostat to select gas heating modes The W2 from thermostat must b...

Page 10: ...e low heat gas valve solenoid GV permits gas flow to the burners where it is ignited After 5 sec the ignitor HSI is de energized and a 2 sec flame proving period begins If high heat gas valve solenoid...

Page 11: ...e start up and shutdown functions and delays described in item 1 above apply to 2 stage heating mode as well except for switching from low to high gas heat and vice versa a Switching from low to high...

Page 12: ...itches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RED LS FRS2 RED RE...

Page 13: ...d Y Y2 circuits start the fur nace blower motor BLWM on high cool speed NOTE The furnace control CPU controls blower motor BLWM speed by sensing only G for low cool speed and Y2 for high cool speed 2...

Page 14: ...9 NOTE For Canada altitudes of 2000 to 4500 ft use U S A altitudes of 2001 to 3000 ft in Table 9 e Find closest natural gas heat value and specific gravity in Table 9 f Follow heat value and specific...

Page 15: ...f the furnace input rate NOTE Measured gas inputs high heat and low heat must be within 2 percent of that stated on furnace rating plate when installed at sea level or derated per that stated above wh...

Page 16: ...3 6 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 2001 825 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 to 850 44 3 2 1 4 44 3 3 1 4 44 3 4 1 5 44 3 6 1 5 44 3 7 1 5 3000 875 45 3 7 1 6 4...

Page 17: ...4 750 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 775 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 5001 800 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 825 48 3 8 1 6...

Page 18: ...Pressure High Low U S A Only 600 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 625 47 3 7 1 6 45 3 2 1 4 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 8001 650 47 3 4 1 4 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3...

Page 19: ...ment Return SW 2 to final de sired location after completing the reading See thermo stat manufacturer s instructions for adjusting heat antici pator TABLE 10 GAS RATE CU FT HR SECONDS FOR 1 REVOLUTION...

Page 20: ...Wait 5 minutes and then reset draft safeguard switch 3 Check flow sensing pressure switches This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove gas control...

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