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368261-UIM-B-1008

EFFICIENCY
RATING
CERTIFIED

ISO 9001

Certified Quality

Management System

RESIDENTIAL GAS FURNACE 
WITH PSC MOTOR

MODELS:
TM8M/TMLM*MP,  YM8M/YMLM*MP, 
CM8M/CMLM*MP, LM8M/LMLM*MP

(80% Modulating Multi-position / Low NOx)

INSTALLATION MANUAL

 

LIST OF SECTIONS

SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
FILTERS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
GAS PIPING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
VENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

START-UP AND ADJUSTMENTS  . . . . . . . . . . . . . . . . . . . .22
SAFETY CONTROLS   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
NORMAL OPERATION AND DIAGNOSTICS  . . . . . . . . . . .27
REPLACEMENT PARTS LIST   . . . . . . . . . . . . . . . . . . . . . .29
REPLACEMENT PART CONTACT INFORMATION . . . . . .29
WIRING DIAGRAM   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

LIST OF FIGURES

Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Combustible Floor Base Accessory  . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Application (Typical)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Attic Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Suspended Furnace / Crawl Space Installation  . . . . . . . . . . . 7
Downflow Venting   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Downflow Installation - Gas Valve Rotation  . . . . . . . . . . . . . . . . . . . . 7
Vertical Applications (Typical)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Coil Flange  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Right Application (Typical)   . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left Application  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PC Series Upflow Coil Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left or Right Application (Right Shown)   . . . . . . . . . . . . . . 8
Dimensions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Thermostat Chart - Single Stage Air Conditioner – Variable Speed 
or PSC Modulating Furnace  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Thermostat Chart - Two Stage Air Conditioner – Variable Speed 
or PSC Modulating Furnace  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Thermostat Chart - Two Stage Air Conditioner  with Single Stage 
Thermostat – Variable Speed or PSC Modulating Furnace  . . . . . . . 15
Thermostat Chart - Single Stage Heat Pump – Variable Speed 
or PSC Modulating Furnace  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Thermostat Chart - Single Stage Heat Pump – Variable Speed 
or PSC Modulating Furnace  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Thermostat Chart - Two Stage Heat Pump – Variable Speed 
or PSC Modulating Furnace  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Combustion Air Inducer   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Combustion Airflow Path Through The Furnace Casing 
to the Burner Compartment   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . 21
Gas Valve  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Furnace Control Board  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wiring Diagram  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

LIST OF TABLES

Unit Clearances to Combustibles    . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils   . . . . . . . . . . . . . . . . . . 8
Cabinet and Duct Dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM)   . . . . . . . . . . . . 9
High Altitude Orifices  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data  . . . . . . . . . . . . . . . . . . . . . . . . . 12
Estimated Free Area   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Unconfined Space Minimum Area in Square Inch   . . . . . . . . . . . . . . 20
Free Area  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Inlet Gas Pressure Range   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cooling Airflow - A/C Capacity in Tons . . . . . . . . . . . . . . . . . . . . . . . 26

These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category I listed and may be common vented with
another gas appliance as allowed by the National Fuel Gas Code.

SECTION I: SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.

Understand and pay particular attention to the signal words 

DANGER

,

WARNING

, or 

CAUTION

DANGER 

indicates an 

imminently

 hazardous situation, which, if not

avoided, 

will result in death or serious injury

.

WARNING 

indicates a 

potentially

 hazardous situation, which, if not

avoided, 

could result in death or serious injury

.

CAUTION 

indicates a potentially hazardous situation, which, if not

avoided 

may result in minor or moderate injury.

 It is also used to

alert against unsafe practices and hazards involving only property dam-
age.

Summary of Contents for CM8M*MP

Page 1: ...Outside and Ambient Combustion Air 21 Gas Valve 25 Furnace Control Board 26 Wiring Diagram 30 LIST OF TABLES Unit Clearances to Combustibles 4 Coil Projection Dimensions PC Series Coils 8 Cabinet and...

Page 2: ...ting point provided that the tubes are lifted at the front of the heat exchangers where attached to the vestibule panel Do not use the top return bend of the heat exchangers as lifting points as the t...

Page 3: ...the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NS...

Page 4: ...ng but not limited to decks and porches the following require ments shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fu...

Page 5: ...es are rotated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this fo...

Page 6: ...igure 4 When moving or handling this furnace prior to installation always leave the doors on the furnace to provide support and to prevent damage or warping of the cabinet When lifting the furnace sup...

Page 7: ...te the vent blower 90 left or right so that the vent pipe passes through the side of the furnace casing rather than the end See Figure 6 COIL INSTALLATION COIL FURNACE ASSEMBLY MC FC PC SERIES COILS F...

Page 8: ...e furnace and coil casing and seal appropriately NOTE Dimension C should be at least 2 3 of dimension D See Fig ure 12 CRITICAL COIL PROJECTION The coil assembly must be located in the duct such that...

Page 9: ...24 25 29 5 For Cladded door add appoximately an additional 75 28 5 Electrical Entry Gas Pipe Entry Thermostat Wiring FRONT 14 1 1 5 23 SUPPLY END C 24 38 20 5 B Gas Pipe Entry Thermostat Wiring 33 A...

Page 10: ...as piping may be connected from either side of the furnace using any of the gas pipe entry on both sides of the furnace Refer to Figure 14 All filters and mounting provision must be field supplied All...

Page 11: ...he input rate back up to approxi mately 76 000 BTU H which is what it should be for that furnace at 6 000 feet SECTION V ELECTRICAL POWER ELECTRICAL POWER CONNECTIONS Field wiring to the unit must be...

Page 12: ...4 volt 40 VA transformer is sized for the furnace components only and should not be connected to power auxiliary devices such as humidifiers air cleaners etc The transformer may provide power for an a...

Page 13: ...tric heat on thermostat is not necessary C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 Single Stage C...

Page 14: ...sed with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24 volt common is optional when used with batteries T...

Page 15: ...t Y1 Single Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURNACE Y Y2 Second or Full Stage Compressor DHUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Leg...

Page 16: ...unction Light W Auxiliary Heat SINGLE STAGE HEAT PUMP 1 1 Part Number S1 2HU16700124 3 Y2 Second Stage Compressor Step 9 of Thermostat Installer Configuration Menu must be set to Pump OFF Step 1 of Th...

Page 17: ...2 OUT Second Stage Heat Y2 OUT Second Stage Compressor Y1 Single Stage Compressor X L Malfunction Light Y2 Second Stage Compressor W Auxiliary Heat BS Bonnet Sensor BSG Bonnet Sensor YORKGUARD VI CONT...

Page 18: ...at R 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR AUX Auxiliary Heat Step 1 of Thermostat Installer Configuration Menu must be set to HP2 Selection of GAS ELEC switch on thermostat not necessary The...

Page 19: ...nal is removed 3 Hot Heat Pump The hot heat pump feature will work when the control is wired to a 2 stage thermostat and a 2 stage heat pump 4 Hot Heat Pump The hot heat pump feature will not work whe...

Page 20: ...have no dimen sion smaller than 0 25 0 64 cm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou ve...

Page 21: ...ional area as the free area of the air supply inlet opening to which it connects 4 The blocking effects of louvers grilles and screens must be given consideration in calculating free area If the free...

Page 22: ...ollowing steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Inspec...

Page 23: ...per input rate using natu ral gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heat ing value of your gas is significantly different it may be necessary to replace the orifices NOTE DO NOT s...

Page 24: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Page 25: ...urnace temperature rise Take temperature readings of both the return air and the heated air in the ducts about six feet away from the furnace where they will not be affected by radiant heat Increase o...

Page 26: ...removed Electrical supply to this unit is dependent upon the panel that covers the blower compartment being in place and properly positioned ROLLOUT SWITCH CONTROLS These controls are mounted on the...

Page 27: ...l senses that flame is present the circulating blower starts at low speed 5 The furnace fires at 70 of full rate for 30 45 seconds then drops to the minimum 50 firing rate 6 The firing rate is automat...

Page 28: ...not connected properly check for loose plug or loose wires in plug Steady On Red Control fault has been detected or there is 24 volts present without 115 volts Check that there is 24 volts and 115 vol...

Page 29: ...L Models Only MISCELLANEOUS ORIFICE BURNER Natural 45 SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req...

Page 30: ...nted in U S A 368261 UIM B 1008 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 368261 UIM A 0508 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 SECTION XI WIR...

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