background image

Screw terminals (HUM and C

OM

) are provided for 24-v

humidifier connection. The terminals are energized with
24v, 0.5-amp maximum when the gas valve is energized.

VII.

VENTING

Refer to National or Local Installation Code such as; National Fuel
Gas Code NFPA No. 54-1996/Z223.1-1996, or the Canadian
Installation Code, CAN B149.1- and .2-M95, for proper vent
sizing and installation requirements. Use enclosed Venting Tables
for Category I Fan-Assisted Furnaces for quick, easy reference.
The horizontal portion of the venting system shall maintain a
minimum of 1/4-in. upward slope per linear ft, and it shall be
rigidly supported every 5 ft or less with hangers or straps to ensure
that there will be no movement after installation.

Before installing furnace in Canada, refer to current edition of
NSCNGPIC. Contact Standards Department of Canadian Gas
Association, 55 Scarsdale Road, Don Mills, Ontario, Canada M3B
2R3.

VIII.

START-UP, ADJUSTMENT, AND SAFETY CHECK

A.

General

The furnace must have a 115-v power supply properly connected
and grounded. Correct polarity must be maintained to enable gas
heating operation.

The gas service pressure must not exceed 0.5 psig (14-in. wc), and
no less than 0.16 psig (4.5-in. wc).

Thermostat wire connections at R and W/W1 are the minimum
required for gas heating operation. W2 must be connected for
2-stage heating thermostats. C

OM

, Y/Y2, and G are required for

cooling, heat pumps, and some clock thermostats. These must be
made at the 24-v terminal block on the control. (See Fig. 11.)

This furnace can be installed with either a single-stage heating or
a 2-stage heating thermostat.

For single-stage thermostats, connect thermostat W to W/W1 at
furnace control terminal block. (See Fig. 9.) For single-stage
thermostats, the control will determine, based on length of previ-
ous heating on and off cycles, when to operate in low- and
high-gas heat for optimum comfort. Setup switch-2 (SW-2) must
be in the factory-shipped OFF position. See Fig. 12 and Tables 6
and 7 for setup switch information.

If a 2-stage heating thermostat is to be used, move SW-2 to ON
position at end of furnace installation. This overrides built-in
control process for selecting high and low fire and allows the
2-stage thermostat to select gas heating modes. The W2 from
thermostat must be connected to W2 on control terminal block.
(See Fig. 10.)

CAUTION:

This furnace is equipped with a manual

reset limit switch in the gas control area. The switch will
open and shut off power to the gas valve if a flame rollout
or overheating condition occurs in the gas control area.
DO

NOT bypass

the

switch. Correct

inadequate

combustion-air supply, component failure, or restricted
flue gas passageway before resetting the switch.

Before operating furnace, check each manual reset switch for
continuity. If necessary, press and release button to reset switch.

B.

Sequence of Operation

Using schematic diagram in Fig. 13, follow the sequence of
operation through the different modes. Read and follow diagram
very carefully.

NOTE:

If power interruption occurs during "call for heat" (W/W1

or W/W1 and W2) and if the thermostat is still calling for gas
heating, the control will start a 90-sec blower only on period 2 sec
after power is restored. The red LED will flash code 12 during
90-sec period, after which the LED will be on continuously as long
as no faults are detected. After 90-sec period, furnace will respond
to the thermostat normally.

Fig. 10—Heating and Cooling Application Wiring Diagram 2-Stage Thermostat and Condensing Unit

A97444

115-VOLT FUSED

DISCONNECT

SWITCH

(WHEN REQUIRED)   

JUNCTION
BOX   

CONTROL

BOX

24-VOLT

TERMINAL

BLOCK  

THREE-WIRE

HEATING-

ONLY   

SEVEN

WIRE

2-STAGE THERMOSTAT TERMINALS
   

FIELD-SUPPLIED

FUSED DISCONNECT   

2-SPEED
CONDENSING
UNIT   

FURNACE

G

R

W2

Y2

G

Y1

C

GND   

GND   

FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING   

208/230- OR
460-VOLT
THREE
PHASE   

208/230-
VOLT
SINGLE
PHASE   

Y2   

Y1   

C   

WHT   

BLK   

WHT   

BLK   

W1

R

W2

COM

W/W1

Y/Y2

NOTES: 

  

1.  Connect Y-terminal as shown for proper operation.

                2.  Some thermostats require a "C" terminal connection as shown.

3.  If any of the original wire, as supplied, must be replaced,
     use same type or equivalent wire.

TABLE 7—BLOWER OFF DELAY SETUP

SWITCH (SW) POSITION

DESIRED HEATING

MODE BLOWER OFF

DELAY (SEC)

SETUP SWITCH

SW-3

SW-4

90

OFF

OFF

135

OFF

ON

180

ON

OFF

225

ON

ON

—9—

Summary of Contents for 330AAV B Series

Page 1: ...vailable during start up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals...

Page 2: ...mbustible wood flooring in alcoves attics TABLE 1 DIMENSIONS IN UNIT SIZE A D E FLUE COLLAR SHIP WT 036040 14 3 16 12 9 16 12 11 16 4 124 024060 14 3 16 12 9 16 12 11 16 4 132 036060 14 3 16 12 9 16 1...

Page 3: ...justment alter ation service maintenance or use can cause carbon monoxide poisoning explosion fire electrical shock or other conditions which may cause personal injury or property damage Consult a qua...

Page 4: ...accordance with NSCNGPIC and all authorities having jurisdiction CAUTION Air for combustion must not be contami nated by halogen compounds which include fluoride chloride bromide and iodide These ele...

Page 5: ...onal injury or death III FILTER ARRANGEMENT The factory supplied filter s is shipped in the blower compart ment Determine location for filter and move filter retaining hardware if necessary before att...

Page 6: ...with national and local codes Refer to the NFGC NFPA 54 1996 ANSI Z223 1 1996 Canadian installations must be installed in accordance with NSC NGPIC and all authorities having jurisdiction The gas sup...

Page 7: ...RNING Use the proper length of pipes to avoid stress on the gas control manifold A failure to follow this warning can cause a gas leak resulting in a fire explosion personal injury or death CAUTION Us...

Page 8: ...Accessories 1 Electronic air cleaner EAC A terminal block EAC 1 hot and EAC 2 neutral is provided for EAC connection See Fig 11 The terminals are energized with 115v 1 amp maximum during blower motor...

Page 9: ...ition at end of furnace installation This overrides built in control process for selecting high and low fire and allows the 2 stage thermostat to select gas heating modes The W2 from thermostat must b...

Page 10: ...e low heat gas valve solenoid GV permits gas flow to the burners where it is ignited After 5 sec the ignitor HSI is de energized and a 2 sec flame proving period begins If high heat gas valve solenoid...

Page 11: ...e start up and shutdown functions and delays described in item 1 above apply to 2 stage heating mode as well except for switching from low to high gas heat and vice versa a Switching from low to high...

Page 12: ...itches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RED LS FRS2 RED RE...

Page 13: ...d Y Y2 circuits start the fur nace blower motor BLWM on high cool speed NOTE The furnace control CPU controls blower motor BLWM speed by sensing only G for low cool speed and Y2 for high cool speed 2...

Page 14: ...9 NOTE For Canada altitudes of 2000 to 4500 ft use U S A altitudes of 2001 to 3000 ft in Table 9 e Find closest natural gas heat value and specific gravity in Table 9 f Follow heat value and specific...

Page 15: ...f the furnace input rate NOTE Measured gas inputs high heat and low heat must be within 2 percent of that stated on furnace rating plate when installed at sea level or derated per that stated above wh...

Page 16: ...3 6 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 2001 825 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 to 850 44 3 2 1 4 44 3 3 1 4 44 3 4 1 5 44 3 6 1 5 44 3 7 1 5 3000 875 45 3 7 1 6 4...

Page 17: ...4 750 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 775 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 5001 800 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 825 48 3 8 1 6...

Page 18: ...Pressure High Low U S A Only 600 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 625 47 3 7 1 6 45 3 2 1 4 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 8001 650 47 3 4 1 4 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3...

Page 19: ...ment Return SW 2 to final de sired location after completing the reading See thermo stat manufacturer s instructions for adjusting heat antici pator TABLE 10 GAS RATE CU FT HR SECONDS FOR 1 REVOLUTION...

Page 20: ...Wait 5 minutes and then reset draft safeguard switch 3 Check flow sensing pressure switches This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove gas control...

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