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Examples of critical operating states 

The following examples shows critical operating states who can occur due to regulator priorities. The 
examples refer to schematic diagram below. 

 

 

Operating mode of the devices: 

BDC: Boostmode, UHS_COM active 

 [SG_Sollwert] 

 

Condition 

 ULS > ULS_MAX 

 

 

BDC regulates ULS_MAX by converting energy from LS to HS. 

 

ILS_MAX or IHS_MAX is active. 

 

UHS rises till UHS = UHS_MAX. 

 

UHS_MAX is active, because of the higher priority of the HS-limit-regulators. 

 

BDC changes the operating mode to buckmode by converting energy from HS to LS. 

 

ILS_MIN or IHS_MIN is active. 

 

UHS falls till UHS < UHS_MAX or ULS overvoltage detection (ULS > 600V) is active. 

  Inadvertent operating-mode-changes from boost- to buckmode can be avoided by setting ILS_MIN 

and/or IHS_MIN to zero. 

(See chapter “Recommended BDC operating settings”) 

 

Condition 

 ULS < ULS_MIN 

 

 

BDC regulates ULS_MIN by converting energy from HS to LS. 

 

BDC changes the operating mode to buckmode. 

 

ILS_MIN or IHS_MIN is active. 

 

UHS falls. 

 

ULS rises till ULS > ULS_MIN or UHS < UHS_MIN. 

  Inadvertent operating-mode-changes from boost- to buckmode can be avoided by setting ILS_MIN 

and/or IHS_MIN to zero. (S

ee chapter “Recommended BDC operating settings”) 

 

ULS_MAX [SG_ULS_max] 

BDC546 

UHS_COM active 

ILS_MIN [SG_ILS_min] 

Battery 1 

Battery 2 

UHS_COM [SG_Sollwert] 

UHS_MAX [SG_UHS_max] 

IHS_MAX [SG_IHS_max] 

IHS_MIN [SG_IHS_min] 

ILS_MAX [SG_ILS_max] 

Low-Side (LS) 

High-Side (HS) 

UHS_MIN [SG_UHS_min] 

ULS_MIN [SG_ULS_min] 

ULS 

UHS 

Summary of Contents for BDC546-B

Page 1: ...BDC546 B Operating instructions Version 1 1...

Page 2: ...ate Name Comment 1 0 18 12 2012 M Haller Document released 1 1 05 01 2015 J Pitschi Update of some descriptions of CAN signals Update of value for the current regulators based on tolerances of the int...

Page 3: ...ators 5 Regulator priorities 6 Recommended current settings for BDC operation 6 Recommended BDC settings for a test assembly 7 Recommended BDC settings for operation fuel cell to battery 7 Recommended...

Page 4: ...nge ULS_MAX 600V CAN error is set if the value is out of the range UHS_MIN 0V CAN error is set if the value is out of the range UHS_MAX 750V CAN error is set if the value is out of the range ILS_MIN 0...

Page 5: ...ue BDC_ILS_act BDC_IHS_act 0 Responsible current limit regulators IHS_MAX SG_IHS_max 0 ILS_MAX SG_ILS_max 0 Buckmode Direction of current from HS to LS Current measurements have a negative value BDC_I...

Page 6: ...r buck and boostmode where IHS_MAX is set for boostmode and IHS_MIN is set for buckmode ILS_LIM LS current regulator for buck and boostmode where ILS_MAX is set for boostmode and ILS_MIN is set for bu...

Page 7: ...IHS_MAX_2 2 prevention of boostmode HS and LS voltage limit regulators have to be set according to the fuel cell and battery specifications BDC546 ILS_MIN active UHS_MAX SG_UHS_max IHS_MAX SG_IHS_max...

Page 8: ..._2 IHS_MIN_1 Recommendation IHS_MAX_2 ILS_MAX_2 IHS_MIN_2 2 prevention of boostmode BDC_1 UHS_COM_1 UHS_COM_2 ILS_MIN_1 ILS_MAX_2 ILS_MAX_1 2 prevention of buckmode IHS_MIN_1 IHS_MAX_2 Recommendation...

Page 9: ...S overvoltage detection ULS 600V is active Inadvertent operating mode changes from boost to buckmode can be avoided by setting ILS_MIN and or IHS_MIN to zero See chapter Recommended BDC operating sett...

Page 10: ...UHS_MIN Device in buckmode BDC regulates UHS_COM till UHS UHS_MIN Then the BDC regulates on UHS_MIN as well Condition UHS_COM UHS_MAX Device in buckmode BDC regulates UHS_MAX Device in boostmode BDC r...

Page 11: ...ator is active BDC_IHS_max_Lim Information if the IHS_MAX regulator is active BDC_ULS_min_Lim Information if the ULS_MIN regulator is active BDC_ULS_max_Lim Information if the ULS_MAX regulator is act...

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