Brunswick I-26 Manual To Operations Download Page 1

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I-26/26R

Large Stackable

Incubator Shakers

MANUAL NO: M1324-0050

Revision B

March 15, 2006

NEW BRUNSWICK SCIENTIFIC CO., INC.

BOX 4005

•

44 TALMADGE ROAD

•

EDISON, NJ 08818-4005

Telephone: 1-732-287-1200

•

1-800-631-5417

Fax: 732-287-4222

•

Telex: 4753012 NBSCO

Internet: http://www.nbsc.com

•

E-mail: [email protected]

Summary of Contents for I-26

Page 1: ...AL NO M1324 0050 Revision B March 15 2006 NEW BRUNSWICK SCIENTIFIC CO INC BOX 4005 44 TALMADGE ROAD EDISON NJ 08818 4005 Telephone 1 732 287 1200 1 800 631 5417 Fax 732 287 4222 Telex 4753012 NBSCO Internet http www nbsc com E mail bioinfo nbsc com ...

Page 2: ...ii I 26 26R Incubator Shakers M1324 0050 User s Guide ...

Page 3: ... Xi Road Shanghai 200235 P R China Tel 86 21 6484 5955 or 5966 Fax 86 21 6484 5933 E mail nbschc online sh cn THE NETHERLANDS New Brunswick Scientific BV Kerkenbos 1101 6546 BC Nijmegen P O Box 6826 6503 GH Nijmegen Nederland Tel 31 0 24 3717 600 Fax 31 0 24 3717 640 E mail sales nbsbv nl FRANCE New Brunswick Scientific SARL 12 14 Rond Point des Champs Elysées 75008 Paris France Tel 33 0 1 5353 15...

Page 4: ...ge and personal injury can occur Please read the entire User s Guide before attempting to use this unit Do not use this equipment in a hazardous atmosphere or with hazardous materials for which the equipment was not designed New Brunswick Scientific Co Inc NBS is not responsible for any damage to this equipment that may result from the use of an accessory not manufactured by NBS ...

Page 5: ...in this document reflect our commitment to continuing product development and improvement Manual Conventions NOTE Notes contain essential information that deserves special attention CAUTION CAUTION messages appear before procedures which if caution is not observed could result in damage to the equipment WARNING WARNING messages alert you to specific procedures or practices which if not followed co...

Page 6: ...on under this warranty is limited to repairing or replacing the instrument or part thereof which shall within 2 years after the date of shipment prove to be defective upon our examination This warranty does not extend to any NBS products which have been subjected to misuse neglect accident or improper installation or application nor shall it extend to products which have been repaired or altered o...

Page 7: ...17 4 4 PREPARING THE OPTIONAL BASE 17 4 5 MOUNTING THE I 26 26R ON THE OPTIONAL BASE 19 4 6 INSTALLING THE I 26 26R STACKING KIT 21 4 7 STACKING THE I 26 26R 22 4 8 STACKING A THIRD I 26 26R 23 4 8 1 Load and Speed Graphs 23 5 FEATURES 25 5 1 KEYPAD 25 5 2 LED DISPLAY 25 5 3 USER INTERFACE KEYS 26 5 4 STATUS INDICATORS 26 5 5 FUNCTION INDICATORS 27 6 GETTING STARTED 28 6 1 PLATFORM ASSEMBLIES 28 6...

Page 8: ... 41 9 SERVICE 44 9 1 TROUBLESHOOTING 44 9 2 REPLACEMENT PARTS 45 9 3 ACCESSORIES 46 9 3 1 Available Platforms 46 9 3 2 Flask Clamps for Universal Platforms 46 9 3 3 Replacement Clamp Hardware Kits 46 9 3 4 Carriers and Test Tubes 47 9 3 5 Optional Bases for I 26 26R 47 9 3 6 Stacking Kit for I 26 26R 48 9 3 7 Optional Handles 48 10 DRAWINGS 49 10 1 CONTROL SCHEMATICS 49 10 2 LIST OF DRAWINGS 53 11...

Page 9: ... be operated either continuously or in a timed mode via a programmable timer for shaking periods of 0 1 to 99 9 hours For safe operation the I 26 26R models are designed with a safety switch that automatically stops the shaker mechanism when the door is opened The I 26 26R is equipped with visual and audible alarms that alert the user to the following conditions The end of a timed run Deviations f...

Page 10: ...LED in 1 rpm increments 1 inch 2 5 cm TEMPERATURE I 26 Range I 26R Range Control Accuracy Indication Heaters 5 C above ambient temperature to 60 C 15 C below ambient minimum 4 C to 60 C 0 1 C from 30 40 C 0 5 C over the remaining range 3 Digit LED in 0 1 C increments Long life low watt density resistance type heaters with high temperature thermostats ALARMS Visible and audible warning indication w...

Page 11: ...on circuit prevents sudden starts and stops minimizing both splashing and mechanical damage ELECTRICAL REQUIREMENTS 100 Volts 50 60 Hz 120 Volts 60 Hz 230 Volts 50 Hz I 26 800 VA per shaker I 26R 1500 VA per shaker ETL REGULATORY STANDARDS UL61010A 1 UL61010A 2 010 CAN CSA C22 2 No 1010 1 CAN CSA C22 2 No 1010 2 010 CE REGULATORY STANDARDS See DECLARATION OF CONFORMITY OVERALL DIMENSIONS Width Dep...

Page 12: ...12 I 26 26R Incubator Shakers M1324 0050 User s Guide ...

Page 13: ...our NBS packing list that you have received the correct materials 2 3 Unpacking of Equipment CRUSH WARNING Do not attempt to lift the I 26 26R by hand Always use a lifter or other suitable equipment when raising or handling the unit To unpack your I 26 26R you will need the following Hammer Forklift or other lifting equipment to lift 370 lbs 168 kg or more Shears to cut inch 12 7 mm wide plastic s...

Page 14: ...ust be smooth level and able to support the shaker under full load operating conditions CRUSH WARNING Do not attempt to lift the I 26 26R by hand Always use a lifter or other suitable equipment when raising or handling the unit 3 2 Environment The shaker is designed to operate optimally in the following ambient conditions 5º to 35 C 20 to 80 Relative Humidity non condensing 3 3 Electrical Requirem...

Page 15: ...w four inches 10 cm around the shaker for proper ventilation and 24 inches 61 cm on the right side for service access to fan and refrigeration assemblies WIDTH 50 inches 127 cm HEIGHT 27 6 inches 77 cm DEPTH 30 3 inches 70 cm DOOR EXTENSION 22 5 inches 57 cm DOOR WIDTH 39 inches 57 cm ...

Page 16: ...d screwdriver Level 10 inch 25 4 cm Two adjustable wrenches Forklift or other lifting equipment to lift more than 370 lbs 168 kg Metal leveling shims 4 2 Leveling a Single Shaker NOTE Do NOT use feet if you are stacking shakers or adding a base Make sure that the shaker is placed on a level surface and that all four feet are solidly on the surface If the shaker is not level adjust the feet as need...

Page 17: ...hree bases available for your I 26 26R shaker s The height of the base depends on whether you are installing one unit on the base or stacking two or three units Table 1 Optional Bases Number of Shakers Base Height 1 17 inches 43 2 cm One 4 inch base one 13 inch base bolted together at the factory 2 stacked 13 inches 33 0 cm 3 stacked 4 inches 10 2 cm 4 4 Preparing the Optional Base 1 Place the bas...

Page 18: ...3b Optional 17 inch Base 4 As shown in Figures 3a b depending on the height of your base install the front side braces and rear corner braces on the base with the hardware provided matched to the holes in the base REAR CORNER BRACE FRONT SIDE BRACE 13 INCH BASE 4 INCH BASE BASE MATING SUPPORTS ...

Page 19: ...move the forklift or lifter and lower the front of the unit onto the base by hand NOTE Optional handles are available to facilitate maneuvering the shaker onto the base See Section 9 3 7 for details Figure 4 Mounting Shaker on Base 4 Using the 13 x 1 inch Allen head screws inch lock washers and washers provided secure the rear of the I 26 26R to the corner braces in the base With the remaining 13 ...

Page 20: ...aces securely in place the shaker mounted on its base will look like this Figure 6 Shaker Installed on Base 6 Make sure the shaker is level add metal shims under the base as needed to level the unit 7 Fully load the shaker and do a test run at normal speed Make additional leveling adjustments if necessary ...

Page 21: ...the bottom of the base 2 remove the base mating supports 1 Remove the six inch plastic slotted set screws and the three inch plastic socket set screws from the top of the shaker installed on the base Figure 7 Preparing to Stack Shakers 2 Using the six 13 x 1 inch hex head screws lock washers and washers provided attach the stacking kit stacking rails to the top sides of the unit installed on the b...

Page 22: ...e feet from the unit They will not be needed for stacking but you may want to keep them for future use 3 With two assistants each holding the unit on one side lower the shaker onto the mounting brackets rear panel first Slowly and gently remove the forklift or lifter and lower the front of the unit onto the mounting brackets by hand Figure 9 Stacked Shakers STOP BRACKET STACKING RAILS Fasten upper...

Page 23: ...ents if necessary 4 8 Stacking a Third I 26 26R CAUTION Be sure to use the 4 inch base only when you stack 3 shakers CAUTION When stacking 3 shakers it is imperative that all shaker loads be balanced These shakers operate best at maximum speed see the Load Speed graphs in Section 4 8 1 for more information with a load of 34 3 lbs 15 5 1 4 kg which includes all platforms clamps and filled glassware...

Page 24: ...atform and Load lb 50 125 250m L 20 Full 1L 2L 2 8L 20 Full NOTE In both Figures 9a and 9b 20 Full refers to the amount of liquid in the flasks The platforms are fully loaded with flasks Figure 9b Load Speed for Stacked Shakers 0 50 100 150 200 250 30 30 to 36 36 to 40 40 to 60 60 Platformand Load lb Maximum Recommended Speed RPM 50 125 250 mL 20 Full 1L 2L 2 8L 20 Full ...

Page 25: ...ion the display will indicate Shaker status On Off Shaking speed Chamber temperature Setpoints Hours remaining in a timed run Door LId open In addition if the shaker should enter into an unstable operating condition unbalanced load causing excess vibration unlevel floor etc the warning message tLt will appear in the LED display and the tilt switch will shut the shaker off USER INTERFACE KEYS DISPL...

Page 26: ...atus indicator lights are located to the left of the LED DISPLAY They are SET Indicates that the shaker is in the SET MODE when setpoints are being displayed and can be altered This is activated by the SELECT key or by pressing the V UP or W DOWN arrow POWER Illuminates and blinks during power up or if power is interrupted during a run Press the SELECT key and change to another function to turn of...

Page 27: ...rom 0 1 to 99 9 hours in 0 1 increments or if the V UP or W DOWN arrow key is pressed for 4 seconds in increments of 5 hours The countdown begins when the START STOP key is pressed If the START STOP key is pressed again the shaking stops but temperature is maintained and the timer pauses until the START STOP key is pressed again When a timed run ends the HRS indicator will blink Press the SELECT k...

Page 28: ... the smaller Phillips head screws supplied with the NBS clamps Clamps for 2 and 2 8 liter flasks are shipped with an additional girdle to keep the flasks in place We strongly recommend the use of this additional girdle because it keeps the flask from spinning inside the clamp The girdle is an assembly of springs and sections of rubber tubing One girdle is already in place on the clamp the other is...

Page 29: ...en If they are flush to the front of the platform press the button to pop both latches out 2 Using the side handles of the platform see Figure 12 on the following page place it on the guide strips on the flat of the open door 3 Using the center front handle on the platform push it toward the rear of the unit aligning the bottom of the platform with the top of the subplatform and making sure the si...

Page 30: ...k in and be sure to close the latches before operating the shaker again 6 4 Electrical Connections Before making electrical connections verify that the power source voltage matches the voltage on the ELECTRICAL SPECIFICATION PLATE and that the ON OFF SWITCH is on the OFF position The ELECTRICAL SPECIFICATION PLATE is located on the rear panel of the unit near the POWER CONNECTOR Connect the POWER ...

Page 31: ...31 New Brunswick Scientific Co Inc User s Guide Figure 13 Rear Panel POWER CONNECTOR ON OFF SWITCH ELECTRICAL SPECIFICATION PLATE ...

Page 32: ...he ON position When the shaker begins to operate the LED DISPLAY will track the speed as it accelerates to the last entered setpoint The shaking action may be started or stopped by pressing the START STOP KEY on the KEYPAD Figure 14 ON OFF Switch Location NOTE The shaker will not operate if the door is open This is indicated by the word LId appearing in the LED DISPLAY DOOR HANDLE cut out under ri...

Page 33: ...r the SET MODE and display the current setpoint CAUTION Holding the V or W for more than 0 5 seconds causes the speed setpoint to change Should this occur resetting will be necessary 7 4 Timed Functions The shaker may be programmed to automatically stop after a preset time period of 0 1 to 99 9 hours There must be power to the shaker in order to set the timer although a timed run can be initiated ...

Page 34: ... turn off 3 Press the START STOP KEY to continue in untimed mode To cancel the timer while the shaker is stopped 1 Press the T KEY until 0 0 is displayed then press the START STOP KEY The TIME INDICATOR will light and the shaker will run 2 Press the START STOP KEY The shaker will stop and the TIME INDICATOR will turn off 3 Press the START STOP KEY a third time and the shaker will run in untimed mo...

Page 35: ...FF and the control system will be deactivated To reactivate the temperature controller press the V KEY until the desired temperature setpoint is displayed 7 7 Temperature Offset Calibration The temperature probe and the temperature controller are calibrated together at the factory The temperature probe measures the temperature of the air at the probe s location near the heat exchanger return vent ...

Page 36: ... the V and W KEYS The display will indicate CAL 3 Using the V or W KEY set the Temperature Correction Value to zero 4 Simultaneously press the V and W KEYS The rapid pulsing of the C INDICATOR will stop 7 8 Power Failure In the event of a power failure the I 26 26R shakers are equipped with an automatic restart function If the shaker was in operation prior to the power interruption the shaker will...

Page 37: ...Turn unit OFF using the power switch then turn it back ON 7 10 Tilt Switch The shaker is equipped with an independent mechanical sensing tilt switch that shuts off the motor when it senses that the shaker is in an unbalanced condition indicating tLt tilt on the LED display When this happens troubleshoot the situation to restore balance then turn the power switch OFF then ON again to reset the syst...

Page 38: ...equire one 8 amp electrical fuse which is housed in the fuse holder located on the M1324 7004 PCB see Figure 15d I 26R models have two 8 amp electrical fuses housed in the two fuse holders located on the M1324 7003 PCB see Figure 15e To check or replace a fuse 1 Set the ON OFF SWITCH to Off and disconnect the POWER CORD from the power source 2 Remove the front right bezel from the shaker with one ...

Page 39: ...ICAL PANEL to the right to access the PCB board that houses the fuse s see Figures 15b I 26 and 15c I 26R Figure 15b Rear of Electrical Panel I 26 Figure 15c Rear of Electrical Panel I 26R FUSE HOLDER see Figure 15d for details FUSE HOLDERS see Figure 15e for details ...

Page 40: ...ove the fuse and check it If it has failed replace the fuse 6 Swing the ELECTRICAL PANEL to the left flush against the unit 7 Using the screws set aside fasten the ELECTRICAL PANEL in place 8 With two hands reinstall the front bezel snapping the top in place first then the bottom Verify that it fits snugly and securely FUSE FUSES ...

Page 41: ...hardware for reuse a Remove the brackets that hold the door to its check latches b Remove the gas shock bracket c Carefully close the door so the latches are holding the door closed d Unscrew the hinge from the base of the shaker e Remove the door Figure 16 Removing the Door 3 Remove the platform 4 With reference to Figure 16a on the following page remove the drive assembly following these steps a...

Page 42: ...e Assembly 5 Turn the bearing housing over to access the belt motor and pulley To replace the drive belt follow these steps with reference to Figure 17 on the following page 1 Loosen the four hex nuts that hold the motor assembly in place and remove the old belt 2 Guide the belt onto the two pulley grooves 3 Tighten the motor nuts 4 Check the belt adjustment by applying finger pressure to the belt...

Page 43: ... the belt tension by exerting pressure on the belt The belt should deflect approximately 3 8 inch 9 5 mm Reassembly 1 In reverse order reinstall the bearing housing Once it is securely in place remove the tie wraps cord 2 Secure the wiring to ensure no interference during rotation 3 Reinstall the subplatform and platform 4 Recalibrate speed see Section 7 9 DRIVE BELT PULLEY MOTOR FOUR MOTOR FIXING...

Page 44: ...engaged Door is closed but not completely door magnet is not adjusted correctly call for service On Off switch is not working call for service Tilt switch has been triggered Check to ensure the load is evenly distributed and that the shaker is level on a solid surface Restart by pressing the START STOP button Fuse s burned out check and replace as needed If you recently replaced a fuse it may not ...

Page 45: ...rature indication see below Defective RTD assembly call for service Incorrect temperature indication Defective main board call for service 9 2 Replacement Parts When ordering replacement parts or requesting service information please provide the Model Number and Serial Number of your shaker This information is on the ELECTRICAL SPECIFICATION PLATE located on the rear panel of the unit The Serial N...

Page 46: ...8 2 L Erlenmeyer Flasks 12 M1324 9909 2 8 L Erlenmeyer Flasks 6 M1324 9910 A Sticky Pad Platform P N M1324 9904 which is 18 inches x 30 inches 46 x 76 cm is also available This platform does not require clamps 9 3 2 Flask Clamps for Universal Platforms Clamp Size Part Number 10 ml Erlenmeyer Flask ACE 10S 25 ml Erlenmeyer Flask M1190 9004 50 ml Erlenmeyer Flask M1190 9000 125 ml Erlenmeyer Flask M...

Page 47: ...e capacity M1289 0004 9 22 tube capacity M1289 0500 7 16 tube capacity M1289 0050 9 Adjustable angle Test Tube Rack for tubes 22 26 mm diameter 13 tube capacity M1289 0005 9 20 tube capacity M1289 0600 7 16 tube capacity M1289 0060 9 Adjustable angle Test Tube Rack for tubes 26 30 mm diameter 12 tube capacity M1289 0006 9 Microplate holder rack stacked 3 deep well or 9 standard M1289 0700 16 Micro...

Page 48: ...5042 Each shaker has two threaded holes at the bottom of both side panels You can screw the optional handles into these holes They are useful for lifting the shaker onto an optional base for example CRUSH WARNING Make sure that any persons who will use these handles for minor moves or lifts only take proper precautions to protect their hands feet and backs from injury NOTE Do not use the screw in ...

Page 49: ...OW ORANGE WHITE TB002 RED M1324 8006 M1324 8001 WHITE RED BLACK J6 J2 5 1 4 3 2 M1324 8010 BRN PINK 7 6 6 1 M1324 7003 SSR BOARD 4 3 1 J5 M1324 8002 6 J3 1 3 J4 2 1 6 5 4 5 1 4 2 3 J1 7 6 J2 3 1 J1 CONTROL BOARD I 26 ONLY I 24 I 25 I 26 E 24 E 25 TILT SW DOOR SW M1324 8004 1 2 3 4 J3 J7 M1324 7000 RS232 Ribbon Cable 10 Cond Port M1195 8001 Sensor RTD Temp 1 3 4 2 BRN PINK 30V MGND M1324 8008 50 Co...

Page 50: ...V 120V POWER TRANSFORMER J4 4 M1324 8001 VIOLET J4 6 M1324 7003 FROM YELLOW ORANGE WHITE BLACK TB001 RED J4 2 J4 5 J4 3 J4 1 Figure 19b 100V 60 Hz Schematic M1324 8017 M1324 8015 TRANSFORMER 100Vac 60Hz OPERATION ORANGE BLACK WHITE OVER PRESSURE COMPRESSOR UNIT SWITCH M1324 8016 VIOLET 2 BLACK BLACK 1 BLUE M1324 8017 ORANGE COND FAN BLACK RED 100V N 120V 230V POWER J4 4 M1324 8001 VIOLET J4 6 TB00...

Page 51: ...E M1324 8001 FROM BLACK ORANGE M1324 7003 VIOLET YELLOW M1324 8017 RED RED WHITE TB001 J4 4 J4 6 J4 1 J4 2 J4 5 J4 3 M1324 8015 230V 100V N 120V TRANSFORMER POWER Figure 19d 120V Schematic OVER PRESSURE M1324 8017 BLACK M1324 8017 VIOLET 2 UNIT M1324 8016 COMPRESSOR 1 SWITCH BLUE BLACK BLACK BLACK M1324 8001 VIOLET J4 6 YELLOW WHITE J4 2 J4 4 J4 5 120Vac 60Hz OPERATION ORANGE COND FAN TB001 M1324 ...

Page 52: ...52 I 26 26R Incubator Shakers M1324 0050 User s Guide Figure 20 Refrigeration Diagram ...

Page 53: ...tacked Shaker 24 9b Load Speed for Stacked Shakers 24 10 Keypad 25 11a 2 2 8 Liter Clamp Installation 29 11b Clamp Fastener 29 12 Installing Platform 30 13 Rear Panel 31 14 ON OFF Switch Location 32 15a Front Bezel Removed 38 15b Rear of Electrical Panel I 26 39 15c Rear of Electrical Panel I 26R 39 15d Fuse Holder Detail I 26 40 15e Fuse Holder Detail I 26R 40 16 Removing the Door 41 16a Removing...

Page 54: ... Index 53 Drawings List of 53 E Electrical Connections 30 Electrical Requirements 14 Environment 14 Equipment Inspection of 13 Unpacking of 13 F Features Status Indicators 26 Flask Clamps 46 Function Indicators 27 Fuse Replacement 38 H Handles 19 48 I Indicated Temperature 35 Inspection of Boxes 13 Installing Clamps 28 International Offices List of iii L LED Display 25 Leveling Base optional 17 On...

Page 55: ...t 21 Stacking Kit 48 Starting the Unit 32 Status Indicators 26 T Temperature Control Disabling 35 Temperature Correction Value 35 Temperature Offset Calibration 35 Temperature Setpoint 35 Test Tubes 47 Tilt Switch 9 37 Timed Functions 33 Timer Cancelling the 34 tLt in Display 25 37 Troubleshooting 44 U Unlimited Run 33 User Interface Keys 26 V Visual Alarm Disabling 34 W WARNING Symbol for v Warra...

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