background image

BRUGG Rohrsysteme GmbH ·-  Adolf-Oesterheld-Str. 31  -  D-31515 Wunstorf

Tel.: +49 (0) 5031 170-0           Fax: +49 (0) 5031 170-170             e-mail:  [email protected]

page 9 of 11

Error messages

Should errors occur before or  during the welding process,  they  are shown  with an
error  number and error text. A buzzer  alarm  is also  sounded.  The buzzer  can  be
switched off  with  the  key C.  Renewed  pressing of  the  key C  deletes  the  error
message. The error messages and their meaning are described in the following list.

01: Overtemperature
The machine is too hot. Place the machine without connection of a joint in the shade
and  switch  it on.  The integrated  fan  sees to  the  dissipation of  the  heat via  the
housing.

02: Undertemperature
The machine is too cold. Either heat the machine in a heated room  or  switch  it on
with a connected joint.  The machine will  heat up  slowly.  Under no  circumstances
may the machine be heated with a radiant heater or similar.

03: Low supply voltage
The voltage of  the mains power  supply  is  too  low  as a  result of  excessively  long
cables.

04: Welding time exceeded
Occurs  when  attempting to  weld  excessively  large  joints  or  when  the ambient
temperature is too low. It is also possible that the connections of the joint are dirty.

05: Data transfer fault
A fault has occurred during data transfer. This can occur when attempting to transfer
the data near a source of interference, e.g. a welding machine.

20: Short-circuit at joint
The cables to connect the joint have shorted.

21: Joint too large
The machine has attempted to weld the joint. However, it was already  established at
the beginning of power transfer that the power available is inadequate. It is possible
that the welding section selected is too large or the connections are dirty.

22: Joint too large
The measurement before power transfer has shown that the joint is too large. Check
the size of the joint  section  selected and the connections.  Then reattempt to weld.
The joint has not yet been heated.

23: Check joint connection
The  resistance  measured  is  much  too high.  Either a  joint has not  yet  been
connected or  the connection  cables  have come  loose.  Welding  can  be  resumed
when the fault has been corrected. The joint has not yet been heated.

24: Joint too cold
The joint is colder than 0°C.

Summary of Contents for ewelcon CAW04

Page 1: ...GG Rohrsysteme GmbH Adolf Oesterheld Str 31 D 31515 Wunstorf Tel 49 0 5031 170 0 Fax 49 0 5031 170 170 e mail info brugg de page 1 of 11 E W E L C O N Welding Machine CAW04 Operating instructions BA 0...

Page 2: ...safety information compulsory reading for all operators 3 3 Functions welding machine description and functions 5 4 Operation operator controls using welding outfit and analyzer software trouble shoo...

Page 3: ...andling releases the manufacturer of any and all liability To ensure that the internal safety features are fully enabled ensure that the equipment is adequately grounded The operator is responsible fo...

Page 4: ...ndably regulated The person or company in charge of operation must ensure that his personnel always operates the welding unit in accordance with this operating manual He will provide the operators wit...

Page 5: ...ng time are stored for later analysis The integrated memory chip can archive up to 200 welding operations When the chip reaches its memory capacity it issues a warning that the processor will begin to...

Page 6: ...ning of a day all joint and building site specific data has to be entered into the machine For all welding processes on the same day it is then only still necessary to specify the joint number and if...

Page 7: ...e Action Display No Remarks ON key CAW04 V1 0 1 The machine carries out a RESET and checks the power supply and internal temperature CAW04 V1 0 2 The machine is ready If a weld pool sensor Date Time i...

Page 8: ...heck the connected joint Welding running 13 As soon as the welding time 00 01 is shown the power transfer begins The heating wire is heated A Welding running 14 The weld pool temperature can be 047 00...

Page 9: ...ables 04 Welding time exceeded Occurs when attempting to weld excessively large joints or when the ambient temperature is too low It is also possible that the connections of the joint are dirty 05 Dat...

Page 10: ...lerance limits A possible source of interference is for example a welding machine in the vicinity 29 Measurement TWP faulty The sensor cable has fallen off or the sensor is broken 30 Measurement TWP f...

Page 11: ...etail shops Thermal cable TK01 4 m long Stock no 83100191 Connection cable AK01 2 m long Stock no 83100192 Welding cable set SK01 set of 2 each 4 m Stock no 83100193 Data transmission line 2 m long St...

Reviews: