Brugg Pipesystems ewelcon CAW04 Operating Instructions Manual Download Page 3

BRUGG Rohrsysteme GmbH ·-  Adolf-Oesterheld-Str. 31  -  D-31515 Wunstorf

Tel.: +49 (0) 5031 170-0           Fax: +49 (0) 5031 170-170             e-mail:  [email protected]

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Technical data

Power supply:

230V 50Hz max. 3kVA
Initial fuse

16A

Equipment grounding conductor must be connected properly!
Clear  sinusoidal  voltage  is  essential  whenever the welding machine is
powered by a generator!

General specifications:

weight: approximately 16 kg:

                                    dimensions: 350 x 250 x 250 mm (H x W x L)

Initial value:

max. 52V 50Hz 50A

Important safety information

Only  use manufacturer-approved joints  when  operating  this  equipment. Operators
must observe equipment technical data and this operating manual as well as use
genuine spare-parts and accessories. Do not use this equipment for purposes not
designated in this instruction manual. Improper use or handling releases the
manufacturer of any and all liability.

To  ensure  that  the internal safety features are fully enabled, ensure that the
equipment is adequately grounded. The operator is responsible for ensuring that the
joint connections do not fall off. Contact with the output terminal during welding
procedures can lead to serious injury.

Any form of manipulation or removal of protective features is prohibited.

In  addition to  the  operating and safety rules in this manual, the operator must
observe all statutory and otherwise binding safety and environmental regulations.

These regulations can, for example, pertain to the handling of hazardous substances
or the availability of/the wearing of protective gear.

Always check  the operative  features of all safety fixtures after servicing or
maintenance.

The operator must ensure that mains supply is conform with the specifications listed
under chapter 1. All supply lines must match outlet terminal.

Only use the genuine spare parts listed in this manual.

Summary of Contents for ewelcon CAW04

Page 1: ...GG Rohrsysteme GmbH Adolf Oesterheld Str 31 D 31515 Wunstorf Tel 49 0 5031 170 0 Fax 49 0 5031 170 170 e mail info brugg de page 1 of 11 E W E L C O N Welding Machine CAW04 Operating instructions BA 0...

Page 2: ...safety information compulsory reading for all operators 3 3 Functions welding machine description and functions 5 4 Operation operator controls using welding outfit and analyzer software trouble shoo...

Page 3: ...andling releases the manufacturer of any and all liability To ensure that the internal safety features are fully enabled ensure that the equipment is adequately grounded The operator is responsible fo...

Page 4: ...ndably regulated The person or company in charge of operation must ensure that his personnel always operates the welding unit in accordance with this operating manual He will provide the operators wit...

Page 5: ...ng time are stored for later analysis The integrated memory chip can archive up to 200 welding operations When the chip reaches its memory capacity it issues a warning that the processor will begin to...

Page 6: ...ning of a day all joint and building site specific data has to be entered into the machine For all welding processes on the same day it is then only still necessary to specify the joint number and if...

Page 7: ...e Action Display No Remarks ON key CAW04 V1 0 1 The machine carries out a RESET and checks the power supply and internal temperature CAW04 V1 0 2 The machine is ready If a weld pool sensor Date Time i...

Page 8: ...heck the connected joint Welding running 13 As soon as the welding time 00 01 is shown the power transfer begins The heating wire is heated A Welding running 14 The weld pool temperature can be 047 00...

Page 9: ...ables 04 Welding time exceeded Occurs when attempting to weld excessively large joints or when the ambient temperature is too low It is also possible that the connections of the joint are dirty 05 Dat...

Page 10: ...lerance limits A possible source of interference is for example a welding machine in the vicinity 29 Measurement TWP faulty The sensor cable has fallen off or the sensor is broken 30 Measurement TWP f...

Page 11: ...etail shops Thermal cable TK01 4 m long Stock no 83100191 Connection cable AK01 2 m long Stock no 83100192 Welding cable set SK01 set of 2 each 4 m Stock no 83100193 Data transmission line 2 m long St...

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