BRP Evinrude, Installation Manual

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SAMPLE PREDELIVERY CHECKLIST
OB MODEL NUMBER SERIAL NUMBER KEY NUMBER
1
2
3
4
5
*355441*
PREDELIVERY CHECKLIST
Inspected by: _____________________________________
Dealer name: _____________________________________
Dealer number: ___________________________________
Date Dealer Signature Date Owner / Customer
The dealer named in this document has instructed me on the operation, maintenance, safety features, and warranty policy for my outboard, all of
which I understand. I am satisfied with the predelivery set-up and inspection of my outboard. I acknowledge that I have reviewed the on product
safety labels and tags. I understand the importance of reading the operator's guide that I have received completely and thoroughly before operating
the engine(s).
Where not already required by law: I recognize the importance of
following safe boating practices.
†
I have taken a safe boating course before using the outboard.
†
I will take a safe boating course before using the outboard.
†
I will not take a safe boating course before using the outboard.
White Copy (original) - Dealer Yellow Copy - Service Dept. Pink Copy - Customer
Version A.1
P/N 355441
IMPORTANT: Use this Checklist together with the Evinrude E-TEC Installation and Predelivery Guide. Every Evinrude / Johnson Dealer is
responsible to perform a complete predelivery inspection on all Evinrude E-TEC outboards. If an Evinrude E-TEC outboard was pre-rigged
by the boat builder, a complete predelivery inspection is still required. Refer to the current Evinrude E-TEC Installation and Predelivery
Guide for detailed instructions. Dealer predelivery programs should include additional inspections related to boat accessories and trailers.
At Time of Sale
†
Explain to owner all on-product Safety
Labels/Tags and the importance of reading the
Operator’s Guide before operating engine(s)
†
Install engine Safety Labels/Tags
(language
chosen by customer according to availability)
†
Explain the BRP Limited Warranty
†
Explain selection of outboard lubricant
Owner’s outboard oil selection:
†
XD100
†
XD50
†
XD30
†
Other
†
New boat package
†
Repower
†
15”
†
20”
†
25”
†
30” transom height
Remote Control (
with start-in-gear protection)
†
EV JO BRP
†
Other (list brand) ___________________
†
Mechanical
†
Electronic (EST)
†
Single lever binnacle
†
Dual lever binnacle
†
Concealed side mount
†
Surface side mnt
†
EV JO BRP shift and throttle cables
†
Other (list brand) ____________________
†
Key switch with tether cord
†
MWS harnesses
Tiller Control
†
Tiller Handle Kit (15–115HP only) optional
BRP Electronic Controls
†
Gateway module and buss cables
†
6 port hubs and protective covers (2)
†
Master Power/Key Switch
†
Engine Cut–off Switch Panel 2nd station
†
Accessory Power Relay Kit
†
ESM engine identity plugs
(multi-engine)
Displays, Gauges and Networks
†
I-Command digital display(s)
†
Network buss cables and T-connectors
†
Engine Interface Cable
(EMM to NMEA)
†
Power Supply Kit
(NMEA network)
†
Network and terminators (2)
(NMEA network)
†
Tachometer pulse setting
Batteries, Wiring, and Switches
Batteries: Qty. ______ CCA Rating _______
†
Cable size: ____ ga. Length:_____ ft. / m
†
Connections tight – NO wing nuts!
†
Battery switch operation optional
†
Auxiliary Battery Charging optional
Fuel System
†
Primer bulb EV JO BRP
†
5/16
†
3/8
†
Other (list brand)____________________
†
Fuel hose - “SAE J30R9 type”
†
5/16
†
3/8
†
Fuel hoses installed with Oetiker clamps
†
Water separating fuel filter kit
recommended
Oil System
†
Correct installation of remote oil tank
†
Oil Hose - 25 ft. [7.6 m] maximum,
no splices
†
Remote oil fill kit (vent not restricted)
optional
Steering System
†
Mechanical - grease/tighten/adjust system
†
Hydraulic - fill/bleed/check system
†
Set multi-engine alignment (toe-in/toe-out)
Outboard Installation
†
Mounting height - correct?
†
Mounting hardware - torqued?
†
Water pressure device - installed / set up?
†
ICON Conversion Kit
(V6 optional add-on kit)
Oil and Fuel Set Up, Check Fluid Levels
†
Check LOW OIL
warning BEFORE filling oil tank
†
Fill oil tank(s) with outboard lubricant
†
Check fuel level
†
Remove blue clamp on vapor separator vent
†
Prime fuel system
†
Prime oil system - purge air from system
†
Check no fuel or oil hoses are kinked
†
Check gearcase lubricant level
†
Check power trim and tilt fluid level
Evinrude Diagnostics Software Set Up
†
Oil “Break-In” set
†
Set “Tiller Mode”
Tiller handle kit installation only
†
Set Oil Type:
†
XD100
†
TC-W3 install tag
ICON Set Up
(Use Evinrude Diagnostics software)
†
Update engine software
conversion kit only
†
Calibrate shift/throttle actuators
conversion kit
†
Set station protect optional
I-Command Set Up
†
Calibrate trim / tilt sending unit
(Use Ev Diag )
†
Set multi-engine identity
(Use Ev Diag)
†
Set “Engine and Fuel Tank Configuration”
and “Fuel Tank Capacity”
(See User’s Guide)
†
Set “Engine Data”
(See User’s Guide)
Operational Checks
†
Adjust shift and throttle cables
†
Check remote control operation
†
Check start-in-gear prevention
†
Check key switch and engine cut–off switch
†
Check display/gauge operation
†
Check operation of trim and tilt switches
†
Check tilt limit switch adjustment
†
Check trim sending unit adjustment
†
Water pressure / overboard indicator
†
Check reverse lock/tilt lock operation
†
Check shallow water drive operation
†
Trailering bracket check ground clearance
†
No Fuel, Oil or Water leaks
Engine temperature IDLE _____
†
° F or
†
° C
ICON System Checks
†
Start/Stop Switch(es)
†
Engine Cut–off Switch
(2nd station only)
†
Neutral Throttle Switch
†
RPM Switch
†
Trim Switch Panel
(3, 4 or 5 engines only)
Propeller(s)
†
EV JO BRP
†
Other (list brand) ___________________
†
Stainless Steel
†
Aluminum
Diameter _________ Pitch __________
Torque _______
†
in.lbs.
†
ft.lbs.
†
N·m
†
Cotter pin keeper and/or cotter pin installed
On the Water Operational Checks
Engine RPM at IDLE (in gear) ___________
Engine RPM at WOT __________________
Engine temperature WOT______
†
° F or
†
° C
Boat fuel system vacuum __________ In. Hg.
Water pressure at IDLE _________ psi / kPa
Water pressure at WOT _________ psi / kPa
Adjust multi-engine alignment (toe-in/toe-out)
as needed for optimum water pressure
At time of delivery dealer:
†
Complete electronic warranty registration
†
Must retain this document with outboard file
†
Give owner a completed copy of this form