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Brother DR-210 Series, Remanufacturing Instructions, Page: 3 / 21

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Brother DR-210 Series Remanufacturing Instructions Download Page 3

SSS

™

 1127 |  

3

SSS

™

 1127

Visit Static Control

®

 on the web @ www.scc-inc.com

WIRELINES

Developer Roller

 Developer Roller Stabilizer

Locking Tab

Doctor Blade

Doctor Blade 

End Felt

Doctor Blade 

End Felt

Toner Adder Roller

Doctor Blade Cover

Developer Roller

Support Bearing Spring

Developer Roller

Support Bearing

Hopper Cap

Cartridge Core

Flag Gear 

Spring

Cartridge  

Drive Gear

Agitator  

Drive Gear

Idler  

Drive Gear

Toner Adder Roller  

Drive Gear

Idler Gear

Developer  

Roller End Felt

Developer  

Roller End Felt

Toner Adder  

Roller End Insert

Toner Adder Roller End 

Foam

Toner Adder  

Roller End  

Foam

Flag Gear

Contact Side 

End Plate

Drive Side 

End Plate

Drive Side Support Bearing

B

rother

®

 hL-3040 C

artridge

 a

ssemBLy

Summary of Contents for DR-210 Series

Page 1: ...5 Separating the Drum Unit Toner Hopper 5 Disassembling the Cartridge 6 Assembling the Cartridge 10 Resetting the Flag Gear 13 Disassembling the Drum Unit 14 Assembling the Drum Unit 16 Drum Reset Instructions 19 Color Calibration Process 20 About Static Control 21 Brother HL 3040CN Cartridge HL 3070 MFC 9010CN 9120CN 9320CN TN 210 DR 210 www scc inc com ...

Page 2: ...r Small Slotted Screwdriver Needle Nose Pliers Conductive Lubricant CONCLUBE Cartridge Cleaning Workstation De Ionized Water 91 99 Isopropyl Alcohol Rubber Gloves Safety Glasses Toner Pour Spout Doctor Blade Cover Toner Cloth Toner Vacuum Lint Free Cleaning Cloth Lint Free Foam Swab Phillips Screwdriver Dry Filtered Compressed Air Needle Nose Pliers Small Slotted Screwdriver Safety Glasses Rubber ...

Page 3: ...upport Bearing Spring Developer Roller Support Bearing Hopper Cap Cartridge Core Flag Gear Spring Cartridge Drive Gear Agitator Drive Gear Idler Drive Gear Toner Adder Roller Drive Gear Idler Gear Developer Roller End Felt Developer Roller End Felt Toner Adder Roller End Insert Toner Adder Roller End Foam Toner Adder Roller End Foam Flag Gear Contact Side End Plate Drive Side End Plate Drive Side ...

Page 4: ...om CYAN MAGENTA and YELLOW COLOR TONER CARTRIDGES BLACK TONER CARTRIDGE Keying Feature Keying Feature Corona Assembly Narrow Corona Assembly Wide e clip Metal Axle Locking Mechanism c clip Plastic Axle Locking Mechanism BROTHER HL 3040 TONER AND DRUM UNIT DIFFERENCES ...

Page 5: ...ent or warping Figure 1 3 IF THE BOSS IS WARPED OR MISSHAPEN THE CARTRIDGE CANNOT BE REMANUFACTURED If you proceed with a cartridge that has a warped boss the drive side gears will not connect securely they will not engage properly and a loud clicking noise will be heard FIGURE 1 1 FIGURE 1 2 FIGURE 1 3 Note For instructional purposes a TN 210MA cartridge is shown Warning Straight Boss Note Straig...

Page 6: ...ent Use a small slotted screwdriver to release the locking tab on the underside of the drive side end plate Figure 2 2 Remove the flag gear spring and the flag gear Figure 2 5 Remove the drive side end plate Figure 2 3 On the drive side end plate remove the two screws as shown in Figure 2 1 FIGURE 2 4 FIGURE 2 3 FIGURE 2 2 FIGURE 2 1 FIGURE 2 6 FIGURE 2 5 DISASSEMBLING THE CARTRIDGE Note See warni...

Page 7: ...ide developer roller support bearing and spring Figure 2 7 FIGURE 2 10 FIGURE 2 9 FIGURE 2 8 FIGURE 2 7 FIGURE 2 10 FIGURE 2 11 DISASSEMBLING THE CARTRIDGE Note Insert a small slotted screwdriver under the contact side support bearing then lift up and out to free the developer roller support bearing from the cartridge Remove the spring Note Clean the developer roller with a lint free cleaning clot...

Page 8: ...re 2 14 Remove the three screws on top of the doctor blade Figure 2 13 Inspect the doctor blade cover If wrinkled or damaged remove the blade cover from the doctor blade Figure 2 12A FIGURE 2 13 FIGURE 2 12B FIGURE 2 12A FIGURE 2 15 FIGURE 2 14 DISASSEMBLING THE CARTRIDGE Note To clean the doctor blade saturate a lint free cleaning cloth with 91 99 isopropyl alcohol gently clean the black material...

Page 9: ...small slotted screwdriver gently fluff the developer roller end felts so the fibers are standing Figure 2 18 DISASSEMBLING THE CARTRIDGE FIGURE 2 16 FIGURE 2 18 FIGURE 2 20 FIGURE 2 19 FIGURE 2 17 Note Pry on the top portion of the hopper cap to ensure the cartridge core is not damaged Note Blow the doctor blade felts with dry filtered ionized compressed air to remove any debris Figure 2 16 Develo...

Page 10: ...or blade into the cartridge with three screws shown in Figure 3 2 Install the developer roller into the cartridge Figure 3 5 If removed during disassembly replace the doctor blade cover Remove the adhesive backing from the blade cover and align the blade cover with the back edge of the doctor blade Ensure the three screws are centered in the grooves Apply pressure along the length of the doctor bl...

Page 11: ...E 3 8 FIGURE 3 7B FIGURE 3 7A FIGURE 3 9 ASSEMBLING THE CARTRIDGE Note Reference Figures 4 1A and 4 1B on page 13 under the Resetting the Flag Gear section to ensure the flag gear tab is in the reset location prior to placing the drive side end cap onto the cartridge Print error failures could result if the gear is not set properly Screw Drive Side Support Bearing Tabs Contact Side Developer Rolle...

Page 12: ...P 3 13 STEP 3 11 Fill the cartridge using the approved toner Figure 3 12 Insert the hopper cap Figure 3 13 Secure the drive side end plate with two screws as shown in Figure 3 11 FIGURE 3 13 FIGURE 3 12 FIGURE 3 11 ASSEMBLING THE CARTRIDGE Hopper Cap Toner Screws Phillips Screwdriver ...

Page 13: ...RE 4 2 FIGURE 4 1B FIGURE 4 1A FIGURE 4 3 RESETTING THE FLAG GEAR Note Reference Figures 4 1A and 4 1B to ensure the flag gear tab is in the reset location Print error failures could result if the gear is not set properly Note The short arm of the spring needs to be on the left side of the cartridge post as shown in Figure 4 3 Flag Gear Tab Spent Position Flag Gear Tab Reset Position Cartridge Pos...

Page 14: ...the c clip as shown in Figure 5 3 Slide the green corona cleaning tab to the unlock position to release the corona as shown in Figure 5 2A Lift the corona assembly and remove it from the drum unit Figure 5 2B FIGURE 5 2B FIGURE 5 2A FIGURE 5 1 FIGURE 5 3 DISASSEMBLING THE DRUM UNIT Note A metal e clip can be used to secure the drum axle and is removed similarly see page 4 Note For instruction purp...

Page 15: ...on the locking bearing Figure 5 4A and remove the bearing using needle nose pliers Figure 5 4B FIGURE 5 7 FIGURE 5 6 FIGURE 5 4B FIGURE 5 4A FIGURE 5 8 DISASSEMBLING THE DRUM UNIT Note Be careful not to lose any of the smaller parts while cleaning the drum unit Small Slotted Screwdriver Tab on Locking Bearing Locking Bearing Needle Nose Pliers Locking Retainer Stabilizer Ring Drum Axle CONTACT SID...

Page 16: ...ve side Figure 6 1A FIGURE 6 2 FIGURE 6 1B FIGURE 6 1A FIGURE 6 4 FIGURE 6 3B ASSEMBLING THE DRUM UNIT Note Incorrect position of the drum stabilizer will prevent the corona assembly from installing properly Figure 6 1B Conductive Lubriacant Stabilizer Ring Stabilizer Ring Correct Position Incorrect Position DRIVE SIDE DRIVE SIDE DRIVE SIDE CONTACT SIDE Tab Locking Bearing Locking Bearing C Clip S...

Page 17: ...corona assembly onto the drum section Figure 6 6A ensuring the tabs are aligned When done correctly the corona assembly will seat flush to the rest of the drum unit Figure 6 6B FIGURE 6 7 FIGURE 6 5A FIGURE 6 5B FIGURE 6 6B FIGURE 6 6A ASSEMBLING THE DRUM UNIT FIGURE 6 6C Note If the tabs are not properly aligned an error message print unable will appear during use Figure 6 6C Screws Phillips Scre...

Page 18: ...he cartridge into the drum unit Figure 6 10A FIGURE 6 10B FIGURE 6 10A ASSEMBLING THE DRUM UNIT Drum Unit Shipping Protector STEP 6 8 STEP 6 9 Return the corona wire cleaning tab to the locked position by aligning the arrows as shown in Figure 6 9 Slide the green corona cleaning tab back and forth twice to ensure the corona wire is clean Figure 6 8 FIGURE 6 9 FIGURE 6 8 Green Tab Green Tab ...

Page 19: ...er on 2 Press MENU 8 4 3 Press OK and then press or to choose the color cartridge that is installed Press OK 4 Press 1 to reset the drum unit counter 5 Press STOP EXIT For 9320CW and 9325CW Drum Reset Instructions 1 Power the printer on 2 Press or to choose Machine Info Press OK 3 Press or to choose Parts Life Press OK 4 Press to choose Drum Life Press OK 5 Press or to choose the drum color that w...

Page 20: ...ommended when replacing toner cartridges 1 Press or to choose COLOR CORRECTION Press OK 2 Press or to choose COLOR CALIBRATION Press OK 3 Press or to choose CALIBRATE Press OK 4 When the message OK appears on LCD press OK Note The printer automatically adjusts the color density after calibrating from the control panel of the printer Do not calibrate using the printer driver or from the status moni...

Page 21: ...uishable from the OEM it is essential to follow Static Control s remanufacturing instructions exactly as directed Static Control is dedicated to informing customers of the latest innovations in training and knowledge Access to these instructions our technical support staff and View on Demand Webinars is available to all customers in good standing ELECTROPHOTOGRAPHICALLY MATCHED COMPONENTS We provi...

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