REPAIR
SERVICE MANUAL
Troubleshooting
3-9
Points to Check
Probable Cause
Corrective Action
Repair
Is these wear or damage to the
ink cartridge head locker, spring,
or carriage assembly?
Head locker or spring
worn or damaged:
dirty, worn, or
damaged gold-plated
contacts the printer flat
cable.
Remove the cartridge
and clean the
contacts on the flat
cable in the carriage;
Replace the carriage
mechanism.
Replace spring,
head locker, or
printer flat
cable.
(3) Maintenance Station:
Is the wiper loose or worn?
Defective wiper
Replace wiper.
Is the cap worn or loose?
Defective cap
Replace cap.
Is the spring-loaded MS carriage
moving freely?
Obstructions in
carriage path; spring
broken or loose; MS
carriage out of tracks.
Remove obstructions,
realign carriage on
tracks, or replace MS
assembly.
Replace spring
or MS
assembly.
(4) Paper/Line Feed:
Are there any obstruction in the
paper path?
Paper jam
Clear paper path.
Is the correct type of paper in
the machine?
Wrong paper (weight,
size)
Try correct paper.
Are star-wheels binding?
Star-wheels dirty,
worn, or dislodged.
Replace star-wheel
assembly.
Is the main roller assembly
rotating properly?
Worn or broken gears,
bearing, defective line
feed motor?
Replace main roller
assembly.
Replace gears,
bearing, and/or
motor.
Does not the line/paper feed
motor rotate normally?
See Problem 6, Line
Feed Motor.
Does the sheet lead edge
contact the frist print roller?
Paper jam, incorrect
paper wt./type; worn
main shaft rollers
Clear paper path,
install proper wt./type
paper.
Replace main
shaft rollers.
Are the drive gears working
properly?
Worn, misalign, or
damaged gears.
Replace the gear
holder assembly
and/or the main shaft
gear.
(5) Color Print (Check Items 1-4
above)
With a color cartridge properly
installed, will the system display
a color selection dialog box, and
then print the file in the color
selected?
If no, color detection
circuit (Main PCB) is
defective.
Replace the Main
PCB.
Replace D3,
ZD3, Q16, #8.
Run the Self-test color print test
1 (#2 from the SELF TEST
MENU).
After eliminating items
1-4 (same as
monochrome print),
defective Main PCB.
Replace the Main
PCB.
Summary of Contents for DP-550CJ
Page 15: ...THEORY SERVICE MANUAL Mechanical 1 3 Fig 1 2 General View of Printing Mechanism ...
Page 20: ...THEORY Mechanical SERVICE MANUAL 1 8 Fig 1 7 Printer Flat Cable to Cartridge Alignment ...
Page 21: ...THEORY SERVICE MANUAL Mechanical 1 9 Fig 1 8 Ink Jet Cartridge to Flat Cable Alignment ...
Page 33: ...THEORY SERVICE MANUAL Mechanical 1 21 Fig 1 17 LCD Unit Installation in the Upper Cover ...
Page 34: ...THEORY Mechanical SERVICE MANUAL 1 22 DP 525CJ LW 800ic Fig 1 18 LCD of DP 525CJ LW 800ic ...
Page 38: ...THEORY Electrical SERVICE MANUAL 2 2 Fig 2 1 Major Electronic Component Parts ...
Page 80: ...REPAIR SERVICE MANUAL Troubleshooting 3 17 Fig 3 5 Results of Self Print Test ...
Page 118: ...REPAIR SERVICE MANUAL Mechanical 4 3 Fig 4 2 Removing the Sub Paper Support and Paper Support ...
Page 124: ...REPAIR SERVICE MANUAL Mechanical 4 9 Fig 4 6 Removing the LCD Unit ...
Page 127: ...REPAIR Mechanical SERVICE MANUAL 4 12 DP 525CJ LW 800ic Fig 4 8 Removing the LCD PCB 1 ...
Page 128: ...REPAIR SERVICE MANUAL Mechanical 4 13 DP 530CJ LW 810ic Fig 4 9 Removing the LCD PCB 2 ...
Page 129: ...REPAIR Mechanical SERVICE MANUAL 4 14 LW 810icBL Fig 4 10 Removing the LCD PCB 3 ...
Page 130: ...REPAIR SERVICE MANUAL Mechanical 4 15 DP 540CJ Fig 4 11 Removing the LCD PCB 4 ...
Page 131: ...REPAIR Mechanical SERVICE MANUAL 4 16 DP 550CJ LW 840ic Fig 4 12 Removing the LCD PCB 5 ...
Page 134: ...REPAIR SERVICE MANUAL Mechanical 4 19 Fig 4 14 Installing LCD Latch ...
Page 139: ...REPAIR Mechanical SERVICE MANUAL 4 24 Fig 4 18 Installing the Hinge Assy ...
Page 154: ...REPAIR SERVICE MANUAL Mechanical 4 39 Fig 4 30 Removing the Hopper Assembly ...
Page 162: ...REPAIR SERVICE MANUAL Mechanical 4 47 Fig 4 38 Removing the Carriage ...
Page 171: ...REPAIR Mechanical SERVICE MANUAL 4 56 Fig 4 45 Measuring Friction during Carriage Movement ...
Page 178: ...REPAIR Mechanical SERVICE MANUAL 5 2 Fig 5 1 Carriage Assembly Lubrication Points ...
Page 179: ...REPAIR SERVICE MANUAL Mechanical 5 3 Fig 5 2 Paper Feed Assembly Lubrication Points ...
Page 194: ...Feb 98 53T010BE1 R ...