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MASS-STREAM

TM

 Instruction Manual D-6200 

9.17.112A – Date of issue: 2017-03 

Page 7 off 12 

1.2  Installation 

 
To avoid personal injury and/or damage to the equipment only trained and qualified 
personnel shall perform the installation of the instruments: 
 

  Read the instrument’s name plate before installation and check the electrical 

connection, flow range, media to be measured, inlet and outlet pressure as well as 
input and output signals. 

  The instruments contain electronic components which are  sensitive to electronic 

discharges (ESD). Contact with electronically charged persons or objects could 
possibly endanger these components or even result in their failure. 

  While installing the instrument take care of the arrow marking on the instrument’s flow 

body, determining the flow direction. 

  Ensure that all piping is absolutely clean and without any damage. It is recommended 

to install an inlet filter in front of the instrument. 

  Avoid piping with small diameter at high flow rates. When possible no abrupt angles or 

other disturbances shall be mounted directly in front of the instrument. 

  All devices have Withworth pipe threads –  type RP –  according to ISO228-1 

(cylindrical G-threads in inches according to BSPP). The mounting of NPT-fittings will 
destroy the inlet threads in the instrument’s body. 

  Using an inlet pipe with sufficient piping diameter is recommended. The length of the 

inlet pipe should be at least 10 times the piping diameter. 

  Before the first start-up check that the system has absolutely no leakage.  If  toxic, 

explosive and/or corrosive gases  are to be used, ensure to purge the system long 
enough with a dry, inert gas. This is also required to remove these kinds of gases from 
the system.

 

  The instruments’ preferred mounting position is horizontally. Especially when installing 

bigger mass flow controllers (D-6273 and bigger) in different ways you should get in 
contact with your distributor or M+W Instruments GmbH beforehand. 

 
 

Summary of Contents for MASS-STREAM D-6200

Page 1: ...rollers Doc No 9 17 112A Date 17 03 2017 ATTENTION Before installing and operating the instrument it is strongly recommended that this instruction manual should be read carefully Not following the guidelines could result in personal injury and or damage to the equipment ...

Page 2: ... Warranty The M W Instruments GmbH grants a warranty on its products according to the General Terms and Conditions The warranty is limited to the mass flow meters and controllers and its components The correct use of the device under the observation of all specified operation conditions is the precondition for the warranty ATTENTION The warranty is solely limited to the mass flow meters and contro...

Page 3: ...s the longer See also paragraph A V and B II of the Terms and Conditions of sales of the M W Instruments GmbH The warranty includes all initial and latent defects random failures and indeterminable internal causes It excludes failures and damage caused by the customer such as contamination improper electrical hook up physical shock etc Re conditioning of products primarily returned for warranty se...

Page 4: ...3 Operation and Maintenance 8 1 4 Specifications of analog MASS STREAMTM Instruments D 6200 9 1 5 Hook up with 6DIN Connector 6 pin round 10 1 6 Hook up with 15 pin sub D connector 10 2 CTA MEASUREMENT PRINCIPLE 11 The dimensional drawings and hook up diagram of the Mass StreamTM instruments D 6200 are available for download on our website www mw instruments com ...

Page 5: ... a control valve is applied n normal conditions At normal conditions the volume is regarded at a temperature of 0 C and a pressure of 1013 25 mbar a As an option ex work the device can be equipped with an integrated 3 digit LCD flow rate indication or with an integrated 8 digit counter Output signal setpoint 0 5V dc OR 4 20 mA Power Supply 15 Vdc OR 24 Vdc please check on instrument label ATTENTIO...

Page 6: ...o be returned please include a description of the damage in a closed envelope ATTENTION All instruments for return must have a fully filled in Declaration of Decontamination This declaration has to be attached to the shipping documents allowing free access on the outside of the package The declaration of decontamination is available on our accompanying CD with each instrument shipment or it can be...

Page 7: ...ed to install an inlet filter in front of the instrument Avoid piping with small diameter at high flow rates When possible no abrupt angles or other disturbances shall be mounted directly in front of the instrument All devices have Withworth pipe threads type RP according to ISO228 1 cylindrical G threads in inches according to BSPP The mounting of NPT fittings will destroy the inlet threads in th...

Page 8: ...Afterwards the instrument will work with an accuracy of approximately 4 FS It takes around 30 minutes until the optimal stability is reached and the instrument will work with an accuracy of 3 FS This is supposed to be performed with or without gas flow To avoid creating gradients it is recommended that gas and ambient temperature are kept at the same level max ΔT approx 2 3 C Otherwise the accurac...

Page 9: ...0ST 51ST anodised OR Stainless steel SS316 AISI 316L 1 4404 Sieves Stainless steel Distance parts Teflon Protection IP40 Operating Limits Measuring range 5 100 1 20 Temperature 0 50 C Pressure 0 10 bar g for aluminium body 0 20 bar g for stainless steel body The maximum operating pressure of controllers also depends on the selected valve Warm up time 30 min for optimum accuracy within 30 sec for a...

Page 10: ...ith 15 pin sub D Connector Typ M for mass flow controller D 62 1 D 62 3 1 n c 9 n c 2 output signal 10 n c 3 n c 11 n c 4 n c 12 0 output signal 5 0 power 13 n c 6 n c 14 n c 7 power 15 shield 8 setpoint signal Typ B for mass flow controller D 62 1 D 62 3 1 0 power 9 0 power 2 output signal 10 0 power 3 0 power 11 n c 4 n c 12 n c 5 power 13 n c 6 n c 14 shield 7 n c 15 n c 8 setpoint signal Pleas...

Page 11: ...d flows published in 1914 Two elements a heater and a temperature probe are positioned in the gas flow CTA is aiming to keep the difference in temperature T between both sensor pins at a constant level The flow rate and the heater energy required to maintain this constant T are proportional and thus indicate the mass flow of the gas The relation between the heater energy and the mass flow is descr...

Page 12: ...ference The controller and the gas inlet pressure forward a defined gas flow thus a signal of the sensor can be allocated to each specific mass flow Each instrument is calibrated according to the customer s operation conditions within the specified accuracy limits These customer specific information can be found on the instrument label and the calibration certificate ...

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