Broderson IC-35-2G, Operation And Maintenance Manual

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TABLE OF CONTENTS
SECTION 1 DESCRIPTION and SPECIFICATIONS
Introduction………..………………………………………… 1-1
Dimensions and Orientation IC-35-2G………..………… 1-2
Turning Dimensions………..……………………………… 1-3
Description and Specifications………..…………………… 1-4
SECTION 2 OPERATION
Safety Rules………...……………………………………… 2-1
Instruments and Controls………..………………………… 2-5
Control Functions…………………………………… 2-6
Sequence of Operation………..…………………………… 2-7
Driving the Vehicle……….………………………… 2-7
Operating the Crane……...………………………… 2-8
Normal Gauge Readings……….…………………… 2-8
Rated Capacity Limiter……………………………… 2-9
Crane Capacity………..…………………………………… 2-10
Crane Capacity Example……...………………...… 2-12
Crane Capacity Chart IC-35-2G………….…………2-13
Crane Capacity Chart IC-35-2G Metric………….…2-14
Sheave Block and Downhaul………...……………………2-15
Two-Part-Line Reeving……….…………………………… 2-16
Safety Devices………...…………………………………… 2-17
Optional Equipment Operation………...………………… 2-18
Boom Extension……...………………………………2-18
Front Auxiliary Winch…………………………….. 2-19
Switch and Indicator Symbols on BMC Cranes………... 2-20
SECTION 3 MAINTENANCE
Safety Rules………...……………………………………… 3-1
Inspection and Testing Checklists………...……………… 3-3
Maintenance Checklist………...…………………………… 3-5
Lubrication………...………………………………………… 3-8
Rotation Bearing……….…………………………… 3-8
Torque Hub Lubrication……….…………………… 3-8
Wire Rope…...…..…………………………………… 3-8
Lubrication Chart and Schedule……….…………… 3-9
Hoist Cable Installation and Inspection………...…………3-11
Hydraulic System Description………...……………………3-15
JIC Schematic………..……………………………… 3-13
JIC Schematic Metric..……………………………… 3-14
Steering System……….…………………………… 3-15
Propulsion System……….………………………… 3-17
Hydraulic System Maintenance………...…………………3-19
Transmission Start-Up Procedure……….…………3-19
Transmission Troubleshooting……….…………… 3-21
Care of Hydraulic Oil……….…………………………3-22
Hydraulic Oil Specifications……….…………………3-23