Broderson IC-35-2F Operating And Maintenance Manual Download Page 71

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Summary of Contents for IC-35-2F

Page 1: ...___________________________________________ _________________________________________________________________________ SOLD AND SERVICED BY _________________________________________________________ ___...

Page 2: ...her location selected by it for inspection and testing to determine whether they were defective at the date of shipment prior to replacement thereof The warranty herein made is extended only to the or...

Page 3: ...ine oil level 3 Check general condition of tires 4 Visually inspect for loose pins and physical damage 5 Check fuel level 6 Check engine oil pressure 7 Check engine coolant temperature 8 Check battery...

Page 4: ...Part Line Reeving 2 14 Safety Devices 2 15 Optional Equipment Operation 2 16 Boom Extension 2 16 Front Auxiliary Winch 2 17 Switch and Indicator Symbols on BMC Cranes 2 18 SECTION 3 MAINTENANCE Safet...

Page 5: ...ents 3 25 Control Valves 3 25 Boom Cylinder Holding Valve 3 26 Extension Cylinder Holding Valve 3 26 Engine Maintenance 3 27 Air Cleaner Service 3 27 Cooling System 3 27 Spare Parts List 3 27 Major En...

Page 6: ...these conditions The recommendations for periodic inspection test and maintenance are minimum standards for safe and economical performance When ordering parts the unit serial number unit model numbe...

Page 7: ...1 2 DIMENSIONS AND ORIENTATION IC 35 2F Courtesy of Crane Market...

Page 8: ...1 3 TURNING DIMENSIONS Courtesy of Crane Market...

Page 9: ...raulic boom extension cylinders and hydraulic powered hoist A Rated Capacity Limiter is also standard IC 35 2F 3 section hydraulically extended boom with capacity of 8 000 pounds 3629 kg at a 4 foot 1...

Page 10: ...30 1 Grade Limit 20 Boom Movement Rotation Continuous Elevation 70 degrees Extension 12 feet 3 66 m Tail swing 3 feet 6 inches 1 07 m Boom Speeds Rotation 360 deg in 39 sec 1 5 rpm Elevation 17 second...

Page 11: ...12V 40 amp alternator Dry Weight 406 pounds 184 kg No weight change from gasoline engine Spark Arrestor Muffler Spark arrestor muffler used in addition to standard muffler Net Weight 10 pounds 5 kg En...

Page 12: ...t 312 pounds 142 kg Spare Tire Wheel 7 50 x 10 pneumatic tires 16 ply Front or rear axle must be specified Net Weight 80 pounds 37 kg Chassis Standard Cargo Deck 29 square foot 2 7 m2 area A maximum o...

Page 13: ...Mirrors One right hand and one left hand mirror 6 152 mm diameter mounted on deck stakes Pivot out of way when contacted by obstacle at side of deck Net Weight 12 pounds 6 kg Operator s Compartment St...

Page 14: ...ammeter oil pressure water temperature and hydraulic oil temperature gauges Hourmeter records hours only during actual engine operation Outrigger Alarm System 112 dB alarm with alternating two tone so...

Page 15: ...line speed of 86 ft min 26 m min Hoist includes 85 feet 26 m of 3 8 inch 9 5 mm wire rope downhaul weight swivel hook and sheave block for 2 part line Required for lifts over 4 000 pounds 1814 kg She...

Page 16: ...vides 8 feet 2 4 m of additional length for lifting loads with load line Boom extension may be stowed along side base boom section when not in use Tip sheave attaching brackets and pins included Deduc...

Page 17: ...Courtesy of Crane Market...

Page 18: ...each day thoroughly inspect the entire crane to be sure it is in good operating condition 2 Inspect load hoist rope and wedge socket daily We recommend rope inspection replacement and maintenance in a...

Page 19: ...contraction of the hydraulic oil in the cylinders 4 Do not use crane to drag loads sideways 5 6 7 Level the crane before lifting A small incline will significantly reduce the capacity Use appropriate...

Page 20: ...e boom is moving fast this will cause the load to bounce or swing which could cause loss of control of load or tipping 18 The amount of counterweight supplied with this crane should never be changed U...

Page 21: ...ER FRONT ON RUBBER capacity 2 When raising the boom or moving the unit with boom elevated be sure there is adequate overhead clearance for boom 3 For carrying loads on decks A Boom must be retracted c...

Page 22: ...slopes Normal braking is provided by the hydrostatic transmission when the accelerator pedal is released The brake pedal actuates disc brakes attached to each torque hub The parking brake is applied...

Page 23: ...stem depress reset button while starting and for a few seconds after 5 While warming the engine set up the Rated Capacity Limiter configuration 6 Stow boom over front 7 Pull hoist line snug 8 Retract...

Page 24: ...d at low rpm engine speed 5 While warming the engine set up the Rated Capacity Limiter configuration 6 Move accelerator pedal to medium to full speed 7 Set all outriggers fully down on firm level surf...

Page 25: ...ition If the load is the maximum for the loadline or attachment the load should be set down in a safe place using the HOIST LOWER control and the load or attachment changed TELESCOPE RETRACT may also...

Page 26: ...pacity Limiter displays a load load radius and boom angle that are obtained from electronic calculations using readings from pressure length and angle sensors These readings cannot be exact and should...

Page 27: ...at which the load is being handled Boom extension capacities depend on the boom angle as well as the load radius The capacities shown on the capacity chart are the maximum allowable at the indicated r...

Page 28: ...crane for transport to a new location The closest we can get to the load is at a 6 foot 1 83 m load radius over the side We see on the chart that 4000 pounds 1815 kg is the maximum load on one part li...

Page 29: ...2 12 CRANE CAPACITY CHART FOR IC 35 2F Courtesy of Crane Market...

Page 30: ...2 12M CRANE CAPACITY CHART FOR IC 35 2F METRIC Courtesy of Crane Market...

Page 31: ...Courtesy of Crane Market...

Page 32: ...s The load line must pass through the center of the downhaul through the wedge socket and the dead end clamped in the block as shown in the figure below For loads above 4 000 pounds 1815 kg the sheave...

Page 33: ...nd for changing it use the following procedure to prevent fouling the load line on the hoist Raise the boom about 5 feet 1 52 m and lower the hoist until the hook nearly touches the ground Then lay th...

Page 34: ...ure line failure occur This valve is adjustable to hold the desired load If the boom creeps in under load this valve should be adjusted If adjustment fails to correct the problem there is an internal...

Page 35: ...ont stow pin is in place and the attach pins are removed from the lugs on the boom tip and the mating lugs on the boom extension 7 Remove the rear locking pin and swing the boom extension away from th...

Page 36: ...tion The front auxiliary winch is designed for the following uses 1 As a tag line for restraining loads on the boom load line during pick and carry operation 2 To drag loads on the ground to a positio...

Page 37: ...d washer switch Off Stop Windshield defroster switch Battery not charging Heater switch Hour meter Air conditioner switch Read operator s manual Ventilation fan switch Sound level notification Parking...

Page 38: ...ssion oil temperature Engine start Brake fluid fill location Engine idle set Hydraulic oil low level mark Check engine Hydraulic oil filter restriction indicator Stop engine Hydraulic temperature gaug...

Page 39: ...Courtesy of Crane Market...

Page 40: ...doctor at once Serious reaction or infection can occur 6 Wear safety glasses and shoes 7 Do not wear loose fitting or torn clothing 8 Remove rings and other jewelry 9 Wear heavy leather gloves when w...

Page 41: ...lost or damaged 21 Always replace all guards and covers after working on the crane 22 After working on the hydraulic system remove air from the lines and cylinders involved by cycling them full stroke...

Page 42: ...2 Start engine 13 Check oil pressure 14 Check ammeter 15 Check power steering for operation 16 Check transmission control switch and accelerator pedal for operation 17 Check lights for operation 18 Te...

Page 43: ...back up alarm for proper operation 20 Check operation of Rated Capacity Limiter according to the RCL User Manual 21 Check hydraulic hoses particularly those that flex during crane operation 22 Check...

Page 44: ...operation of outrigger warning light as described on page 2 9 250 HOUR INTERVAL 1 50 hour maintenance 2 50 and 250 hour lubrication 3 Change engine oil and filter 4 Check tension of fan and alternato...

Page 45: ...d water 6 Perform engine maintenance specified in engine manual for 24 month interval S N _______________HOURS ________DATE ________BY ___________________ COMMENTS PARTS REQUIRED _____________________...

Page 46: ...obilube HD 80W 90 gear lube or equivalent SAE 80W 90 On new cranes drain oil after first 50 hours of use and refill Check oil level every 50 hours Drain and refill after 1 000 hours of operation or af...

Page 47: ...3 8 IC 35 LUBRICATION CHART Courtesy of Crane Market...

Page 48: ...12 Check 250 Change 12 Mo 18 Rotation Gear Teeth OGG X Brush On 19 Sheave Block MPG X 2 Zerks 20 Sheave Pins MPG X 1 Zerk Std 1 On Boom Ext 21 Steering Cylinder Ends MPG X 2 Zerks 22 Steering Sector...

Page 49: ...must rotate in the same direction as the hoist 2 Check the seizings on the ends of the cable and replace them if they are missing or damaged 3 Install the cable over the boom tip sheave and route it...

Page 50: ...sheave block See the Operation Section for instructions on reeving and wedge socket attachment 12 Install the cable retainer pins and cotters in the tip sheave plates 13 For the cable break in lower...

Page 51: ...3 12 JIC SCHEMATIC Courtesy of Crane Market...

Page 52: ...3 12M JIC SCHEMATIC METRIC Courtesy of Crane Market...

Page 53: ...Courtesy of Crane Market...

Page 54: ...required the entire flow goes through the priority valve and leaves through port EF to the crane valve The crane operating speed is not affected since there is no loss of volume passing through the p...

Page 55: ...3 14 STEERING SYSTEM Courtesy of Crane Market...

Page 56: ...entarily take more oil than the wheel that has traction When this happens a spool inside the positraction valve will shift and restrict the high flow to the spinning wheel forcing flow to the wheel wi...

Page 57: ...3 16 IC 35 PROPULSION SYSTEM Courtesy of Crane Market...

Page 58: ...essure port The port is the highest port on top of the pump and has a 6 elbow with a hose that connects with the brake release valve This may be disconnected or a tee may be inserted See figure below...

Page 59: ...connected in step 3 Place the control switch in the FORWARD position and slowly push the accelerator until the wheels turn slowly Run for 5 minutes and repeat in reverse direction Then increase to ful...

Page 60: ...eck valve is faulty P Charge pump key sheared Inspect charge pump for damage replace key Q Charge pump worn or scored or damaged Remove parts and examine Replace defective parts If severe scoring is i...

Page 61: ...into the clean container and inspect the oil for water and excessive contaminants If water is found the oil should be changed in the reservoir and purged out of the cylinders If excessive particles ar...

Page 62: ...apid deterioration of the oil will result and moving parts and seals will wear more quickly The cause of the excess heat should be determined and corrected Oil temperature should never exceed 200 F 93...

Page 63: ...om cavitation due to low oil level 11 Start the engine and run at low idle for about 10 seconds after flow starts from both return lines into waste oil sump This should purge the pressure and return l...

Page 64: ...ll the reservoir 30 Run engine and cycle all of the cylinders in and out several times BLEEDING THE BRAKES The brake module on the end of each torque hub has a pedal operated function and a spring app...

Page 65: ...ghten pipe threads 4 Do not use Teflon tape to seal pipe treads Loctite type anaerobic sealant is preferred Leaks in component parts such as pumps valves and motors that cannot be stopped by tightenin...

Page 66: ...2 Clogged suction filter or shut off valve not fully opened 3 Valve spool linkage not allowing control valve to fully open Valve spool should move 5 16 8 mm each way from neutral 4 Adjust relief valv...

Page 67: ...the screw counterclockwise one half turn and retest Repeat until unpowered boom movement stops Retighten the jam nuts If adjusting the valve does not help the cylinder may have internal leakage or the...

Page 68: ...s appearance If you think the filter may need service remove it and replace or clean it before reassembling air cleaner Conditions where more dirt than usual is in the air especially soot will make mo...

Page 69: ...is further restrained from torsional movement by four bolts at the sides of the gearbox Proper adjustment exists when there is 010 inch 0 254 mm backlash between the pinion and bull gear teeth If adj...

Page 70: ...54 60 81 1 2 37 50 60 81 92 125 9 16 53 72 88 119 132 179 5 8 74 100 120 163 180 244 3 4 120 163 200 271 296 401 7 8 190 258 302 409 473 641 1 282 382 466 632 714 968 THE FOLLOWING RULES APPLY TO THE...

Page 71: ...Powered by TCPDF www tcpdf org Courtesy of Crane Market...

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