Broderson IC-100-3A, Operation And Maintenance Manual

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3-3
MAINTENANCE
The Broderson IC-100 Industrial Crane will perform better and longer if a program of
inspection, lubrication, adjustment and general preventive maintenance is followed. We
recommend the following schedule:
NEW UNIT INSPECTION AND TEST
The following inspection and test should be made before placing the unit on the job.
This will insure that no damage or loss of operating capability occurred during shipment.
1. Check for physical damage.
2. Check for leaks at fittings and drips under chassis.
3. Check radiator coolant level.
4. Check engine oil level.
5. Check hydraulic oil reservoir level.
6. Check transmission oil level.
7. Check fuel tank level.
8. Check tire pressure.
9. Check for loose pins, bolts, and retainers.
10. Check for operation of foot brake.
11. Check for operation and adjustment of parking brake. (See page 3-22.)
12. Check for operation of accelerator pedal.
13. Start engine.
14. Check power steering for operation. Check all steering modes.
15. Check operation of transmission gear selector lever.
16. Check lights and turn signals for operation.
17. Test-drive unit and check for normal operation.
18. Check operation of hydraulic outriggers.
19. Check boom swing.
20. Check boom elevation.
21. Check boom extension (pay out hoist cable during power extension).
22. Perform cable break in procedure. (See page 3-10.)
23. Check anti-two-block system for proper operation and cutout of boom functions.
24. Perform a load test according to the Rated Capacity Limiter Operation Manual.
25. Check the outrigger warning light for proper operation as described on page 2- 12 .
26. Check operation of Drum Rotation Indicator.
W A R N I N G
When the Rated Capacity Limiter is inoperative or malfunctioning, it must be
repaired as soon as reasonably possible. When a lift must be made without a
properly functioning load indicator or RCL, the designated lift supervisor must
establish procedures for determining load weights and load radii and conducting
the lift safely.