Broderson IC-100-3A, Operation And Maintenance Manual

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3-4
OPERATOR INSPECTION AND TEST
An operator, in the course of normal operation, should make certain observations,
inspections and tests to assure that the unit is ready to perform safely.
Daily:
1. Check levels of engine oil, coolant and transmission fluid.
2. Drain water from diesel fuel filter.
3. Check air cleaner intake system for cracks or looseness.
4. Check general condition of tires.
5. Visually inspect for loose pins, bolts, physical damage and leaks.
6. Check hydraulic hoses, particularly those that flex during crane operation.
7. Check hydraulic oil level.
8. Check fuel level.
9. Check hydraulic filter indicator gauge after running at least twenty minutes.
10. Check hydraulic service brake operation.
11. Check parking brake operation.
12. Check power steering operation.
13. Observe chassis for normal driving operation.
14. Observe boom operation for normal power and speed.
15. Check load line and hooks for damage.
16. Check condition of sheaves and load line retainers.
17. Check anti-two-block system for proper operation.
18. Check horn, back-up alarm and outrigger alarm for proper operation.
19. Check operation of all transmission gears, forward and reverse.
20. Clean all glass (if equipped) and check for cracks.
21. Check operation of all warning and safety devices.
22. Check operation of Rated Capacity Limiter according to the RCL User Manual.
23. Check the outrigger warning light for proper operation as described on page 2- 12 .
24. Check Drum Rotation Indicator for proper operation.
Weekly:
1. Check tire pressure: 110 PSI (758 kPa) bias belted, 135 PSI (930 kPa) radial, or 120
PSI (827 kPa) for mining tire.
2. Check for loose wheel nuts .
3. Check lights and turn signals.
4. Check power steering lines for damage.
5. Check brake lines for damage.
6. Check operation of horn.
7. Check operation of hoist brake for smoothness.
8. Check outrigger holding valves for operation.
9. Check boom topping holding valve for operation.
10. Check swing gears for looseness or backlash.
11. Check boom extension cylinder holding valve for operation.
12. Check operation of windshield wipers (if equipped).
13. Boom extension (if equipped) properly pinned with retainers in place.
14. Check all steering modes.
15. Clean all glass and check for cracks.