Brivis BX520EN Installer Manual Download Page 36

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For all your Sales and Service enquiries call us on

1300 BRIVIS

(1300 274 847).

www.brivis.com.au

Brivis Australia

61 Malcolm Road
Braeside Victoria 3195
Australia

1300 BRIVIS

(1300 274 847)

Fax: +61 (03) 9264 9400
www.brivis.com.au
email: [email protected]

Brivis New Zealand

Distributor: Warm Air Ltd
69 Marsden Street
Lower Hutt 5010 New Zealand
PO Box 38523
Wellington Mail Centre
Wellington 5043 New Zealand

0800 WARMAIR

(0800 9276 247)

Ph: +64 (04) 920 1670
Fax: +64 (04) 920 1681
www.warmair.co.nz
email: [email protected]

Brivis South Africa

Distributor: Lorenz and Associates
Northlands Deco Park
Cnr Witkoppen and Newmarket Roads
North Riding, Johannesburg South Africa 2194

0861 BRIVIS

(0861 274 847)

Ph: +27 (011) 704 6112
Fax: +27 (011) 704 0022
www.brivis.co.za
email: [email protected]

Part Number: B024953

May 2016

Brivis Pty Ltd

ABN 64 096 079 088

AU 24752

Issue D

Copyright – Brivis Climate Systems Pty Ltd

Rinnai

company

324702 CAAB024953 StarPro Installers Heat issue D.indd 36

17/05/16 8:41 AM

Summary of Contents for BX520EN

Page 1: ...Brivis StarPro Ducted Gas Heater Installer s Manual PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLING THIS PRODUCT SP4 SP5 SP6 BX5 Series a Rinnai company ...

Page 2: ...s SP415UN SP421UN SP430UN SP435UN StarPro SP6 models are condensing furnaces StarPro SP4 SP5 models are non condensing Universal models may be used in both internal external applications For more details refer to Technical Specifications section Definitions Shall Indicates a mandatory requirement of this manual Should Indicates a recommended requirement of this manual Any deviations from these ins...

Page 3: ...llation of Flashing 8 3 5 Installation of Flue Terminal 9 3 6 Area to Cut in the Wall 9 3 7 Flue Terminal Clearances 9 4 SP4 Universal Model Guidelines 4 1 Heater Dimensions 10 4 2 Internal Installation 10 4 3 External Installation 12 5 SP4 SP5 SP6 Installation of Thermistor 13 6 SP6 Condensate Removal 13 7 BX5 Model Guidelines 15 7 1 Heater Dimensions 15 7 2 Service Clearances 16 7 3 Thermistor I...

Page 4: ...r any discrepancies or damage 1 2 Unpacking the Heater Some heaters are supplied on a pallet with a plastic sleeve To unpack Cut and remove the external plastic packaging and dispose of thoughtfully Remove heater from pallet if supplied Some heaters are supplied with a base box assembly that is wrapped with a plastic film to protect the surface Note Always remove and dispose of the plastic film be...

Page 5: ...ea under the heater must be capable of supporting the additional load without causing deformation of any part of the building structure The appliance must be accessible by means of fixed access a normal ladder or steps A passage of 600mm wide must be provided between the roof access opening and the heater This passage must have a suitable walkway of at least 19mm thick particle board or equivalent...

Page 6: ...a an adjacent room 150 300 Note Directly to outside is either through an outside wall into a cavity vented to outside into an underfloor space or roof space vented to outside Installation of a gas appliance in a room enclosure residential garage or plant room for properties approved for construction after 31st March 2014 1 Determine if the unit s MJ hr rating for each cubic metre of the room enclo...

Page 7: ...on mm A B C D E F G H I øSa øRa SP615IN 634 1021 395 594 440 440 15 513 224 300 300 SP623IN 634 1021 395 594 440 440 15 513 224 300 300 SP623IN XA 634 1021 395 594 440 440 15 513 224 350 350 SP630IN 684 1070 547 643 491 490 15 563 253 350 350 SP630IN XA 684 1070 547 643 491 490 15 563 253 400 400 SP635IN 684 1070 547 643 491 490 15 563 253 450 450 SP521IN 634 1021 395 594 440 440 15 513 224 300 30...

Page 8: ...otal number of outlets normally permitted for a heating system shall be reduced by 2 refer to the outlet register chart located on page 20 DO NOT USE this configuration in Add On Cooling applications unless you ensure Minimum Recommended Airflow required for the cooling is maintained 2 5 Internal Model Flueing Instructions StarPro Series 2 5 1 General All flues must be installed in accordance with...

Page 9: ...rd Vertical 25m 100mm DWV Plain Vent Cowl Horizontal 25m Brivis Remote Flue Terminal Laydown Vertical 25m 100mm DWV Plain Vent Cowl Horizontal 25m Brivis Remote Flue Terminal All Vertical Flue Orientations will have at least one 90º bend 2 5 4 Brivis Remote Terminal Part No B018384 All Internal Model applications In specific installations for example under the floor it is recommended that a remote...

Page 10: ...50 350 SP630EN 790 1102 575 15 255 570 236 620 236 249 530 350 350 SP630EN XA 790 1102 575 15 255 570 261 570 261 249 530 400 400 SP5 External Diagram 8b A B C D E F G I K M H J L øRa øSa N HEATER END PANEL Dimension mm A B C D E F G H I J K L M N øSa øRa SP521EN 657 1046 416 15 104 520 211 620 210 224 480 300 300 SP521EN XA 657 1046 416 15 104 520 230 580 231 224 480 350 350 SP530EN 707 1096 568 ...

Page 11: ...ver the original pop holes to prevent air leakage Above the original pop holes there will be a flashing bracket secured by screws which needs to be reversed Remove the flashing bracket and fit it to the new pop outlet side of the heater Gently fit the front panel back in place on the reverse side from where it was removed and fasten using the screws along the bottom edge 3 4 Installation of Flashi...

Page 12: ...ole to cover the distance of both pops ensuring there is no impediment to the structural integrity of the dwelling Diagram 10 Note Refer to heater dimensions to obtain the required dimensions 3 7 Flue Terminal Clearances Heaters that are installed outside the house should be positioned so that when measured from the edges of the flue the following minimum clearances exist which are in accordance w...

Page 13: ...ensions SP4 Universal Diagram 11 A B C D E F G H I J K øSa øRa HEATER END PANEL GAS INLET FLUE INLET LOOM MAINS Dimension mm A B C D E F G H I J K øSa øRa SP415UN 625 845 397 14 467 197 447 197 235 95 495 300 300 SP421UN 625 845 397 14 467 197 447 197 235 95 495 300 300 SP430UN 644 923 549 14 487 197 487 237 235 250 515 350 350 SP435UN 644 923 549 14 487 197 487 237 235 250 515 400 400 Note SP4 Un...

Page 14: ...Air Pop Orientation SP415 SP421 The return air pop and supply air pop can be changed from the end to either the front or rear of the heater if necessary SP430 SP435 The return air pop can be changed from front to rear only The supply air pop can be changed from front to rear or end of heater Please refer to Diagram 11 Reversing Side Entry Exit Remove the screws securing the side pop blanking plate...

Page 15: ...efore starting the heater 4 3 4 Flue Terminal Clearances Heaters should be positioned so that when measured from the edges of the flue the following minimum clearances exist 75mm From the wall against which the heater is mounted From a drain or soil pipe 300mm From a flue terminal cowl or combustion air intake Below eaves balconies or other projections From the ground above a balcony or other surf...

Page 16: ...l the joiner between 1m to 3m away from the heater ensuring that the thermistor can reach this joint Then follow the steps above as per normal practice Diagram 13 1 0 m 6 SP6 Condensate Removal All SP6 models have a condensate drain outlet A fitting and clamp are provided for connection to the drain see Diagram 14 For External models the outlet is located in the bottom corner below the gas supply ...

Page 17: ...o 3 litres per hour of condensate may be produced under continuous running conditions depending on the size of the heater Note It is important that the above guidelines are adhered to as incorrect drainage may cause serious damage to the heater or its surroundings Diagram 14a Diagram 14b Note Always use the correct PVC cement to bond the field supplied PVC pressure pipe to the barbed connector fol...

Page 18: ...licable with identical service connections capacities and airflows commensurate with the original units They also incorporate on board controls providing greater flexibility for thermostat and zone control options 7 1 Heater Dimensions Diagram 15 I C F G E H B A M J L K N D I Dimension mm A B C D E F G H I J K L M øN BX520 775 852 420 341 41 156 135 391 1145 715 1085 370 771 300 BX526 866 1028 582...

Page 19: ... The thermistor is located on a bracket beneath the heat exchanger and must be positioned correctly prior to installing unit onto base box 1 Locate unit next to the base box and orientate onto fan cabinet end 2 Remove all packaging 3 Bend thermistor arm down away from the heat exchanger until it touches the stopper plate The arm will rotate through an angle of 45 only excessive force is not requir...

Page 20: ...ther opening into a building with the exception of sub floor ventilation From a gas meter From a mechanical air inlet including a spa blower measured both vertically and horizontally A flue terminal of this type shall not be located under a roofed area unless the roofed area is fully open on at least two sides and a free flow of air at the appliance is achieved 8 SP4 SP5 SP6 BX5 Adaptive Zoning Ad...

Page 21: ...ugh to ensure that the air flows through efficiently quietly and with minimal resistance The registers and diffusers should be large enough and of good design They should minimise noise while providing the correct distribution pattern The positive return air system should be fitted with a grille large enough to accept the full air capacity of the system at low noise levels If the system uses high ...

Page 22: ... columns as follows A The maximum number of outlets that should remain fully open for a ceiling outlet system B The typical number of outlets for a floor outlet system C The minimum number of outlets that should remain fully open for floor ceiling systems where the system does not have zone dampers installed or where there are zone dampers but these zones are not operated from a Brivis Networker T...

Page 23: ...ize Note Airflow figures are based on a total static pressure of 125 Pa for 30 35 models and 50 Pa for other models Note Brivis Network 516 modules can only be used on heaters manufactured after 1 Mar 2010 11 Thermostat Installation All Brivis heating systems can be controlled by various Brivis Thermostats each explained in detail below A Thermostat inside the house is wired to the control module ...

Page 24: ...etworker The Brivis Networker backing plate has 4 terminal points for the connection of control wires When connecting use only the two top terminals marked TW1 and TW2 or the two bottom terminals also marked TW1 and TW2 Never use a combination of terminals when connecting to a single appliance For example a Brivis Networker operating a Brivis cooler and a Brivis heater would have the two bottom te...

Page 25: ...en a different identification number address starting at Number 1 To change the identification number see section 12 1 Heater Control Settings on page 25 Each heater must then be assigned to a zone Refer to the Brivis Networker Advanced Programming Manual for further details Setting up Dual Brivis Networkers on a System It is possible to install two Brivis Networkers on a single StarPro heater to ...

Page 26: ...nger be accessible from this Brivis Networker The Master Brivis Networker must then be used to access the installer parameters Note All Brivis Networkers come configured as Masters by default Two Masters cannot be connected to one system otherwise the system will not function properly Also if both Brivis Networkers are set as Slaves the Brivis Networkers will lock out and will not be accessible Ch...

Page 27: ...ate air through the house Insert batteries and mount Thermostat onto the backing plate Refer to the Installation Guide and Operating Manual supplied with the Brivis Programmable Thermostat Diagram 23 Brivis Programmable Thermostat StarPro heater Note For a BX5 unit connect the thermostat wiring at the terminal block refer Diagram 20 Wiring the Brivis Manual Thermostat Part No B022880 For manual Th...

Page 28: ...ll these steps must be carried out by a qualified tradesperson If the heater cannot be adjusted to operate in accordance with these instructions then contact the Brivis Customer Service Centre contact details are on the back cover of this manual 12 1 SP4 SP5 SP6 BX5 Heater Control Settings The heater module has 3 push buttons On the right is a SET button and on the left are the UP and DOWN buttons...

Page 29: ... onto the system No zone or add on refrigeration On board or Brivis Network or 516 Module relays can be used for Heating only zone control up to 2 with on board or 4 with Module On board or Brivis Network or 516 Module relays can be used for zone control up to 2 on board or 3 with Module for Heating and Add On refrigeration Brivis Network 516 zone control up to 3 for Heating only Brivis Network 51...

Page 30: ...zing Remove the manometer after the heater has been set up and switched off and re tighten the inlet gas pressure test point screw Note The gas valve should not be adjusted under any circumstances If everything seems to be functioning correctly up to this point please continue on with the commissioning procedure SP4 SP5 SP6 BX5 heaters will automatically reattempt ignition a few times should the i...

Page 31: ... ensure this zone does not have less than the minimum number of outlets required for the heater size If the system has a common zone then all zone keys can be turned OFF Adjust the EHTG fan speed setting to provide the required amount of air from the remaining open outlets Ensure that the temperature rise does not exceed 45º C Do not adjust the thermistor set temperature while setting up the EHTG ...

Page 32: ...13 SP521EN XA 90 N A 21 N A 350 0 28 0 42 740 710 685 655 66 315 4 2 6 13 SP521IN 90 N A 21 N A 300 0 26 0 39 785 765 740 715 53 315 4 2 6 13 SP521IN XA 90 N A 21 N A 350 0 28 0 42 830 800 770 735 53 315 4 2 6 15 SP530EN 130 N A 30 N A 350 0 36 0 54 1055 1030 995 960 85 650 4 3 6 18 SP530EN XA 130 N A 30 N A 400 0 38 0 57 1055 1030 1000 965 85 650 4 3 6 18 SP530IN 130 N A 30 N A 350 0 36 0 54 1170...

Page 33: ...30 Notes ...

Page 34: ...31 Notes ...

Page 35: ...32 Notes ...

Page 36: ...670 Fax 64 04 920 1681 www warmair co nz email sales warmair co nz Brivis South Africa Distributor Lorenz and Associates Northlands Deco Park Cnr Witkoppen and Newmarket Roads North Riding Johannesburg South Africa 2194 0861 BRIVIS 0861 274 847 Ph 27 011 704 6112 Fax 27 011 704 0022 www brivis co za email info brivis co za Part Number B024953 May 2016 Brivis Pty Ltd ABN 64 096 079 088 Brivis Pty L...

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