Brinkmann FKO PROFIBUS Page 1 Additional Operating Manual Download

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Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN

Additional operating manual

PROFIBUS fieldbus

Type: FKO PROFIBUS

Status: 24/07/2015

Original Additional operating instructions

V1.7 DE

Only valid with operating manual for the FKO

Document number: DOC01.7_784xyz-0009

Summary of Contents for FKO PROFIBUS

Page 1: ...ldbus 2015 07 V1 7 EN Additional operating manual PROFIBUS fieldbus Type FKO PROFIBUS Status 24 07 2015 Original Additional operating instructions V1 7 DE Only valid with operating manual for the FKO Document number DOC01 7_784xyz 0009 ...

Page 2: ...d out The compilation is made without any guarantee General note on gender equality BRINKMANN is aware of how language impacts on gender equality and always makes an effort to reflect this in documentation Nevertheless for the sake of readability we are unable to use non gender specific terms throughout and use the masculine form instead 2015 K H BRINKMANN GmbH Co KG All rights reserved by BRINKMA...

Page 3: ...nts 17 2 3 1 Interfaces on the drive controller 18 2 3 2 Pin assignment for interfaces 21 2 3 3 Cable 21 2 4 Software components 21 3 Installation 22 3 1 Configuration of the drive controller for PROFIBUS 23 3 2 FKO bus address 23 3 2 1 Setting the address on the communication card 26 3 3 Setting the field bus address via rotary switches Switch 1 Switch 2 27 3 4 Installing the FKO GSD file 29 4 Ac...

Page 4: ...US fieldbus 2015 07 V1 7 EN 4 3 2 Direct access 41 4 3 3 Indirect access 42 4 3 4 Parameter 43 5 Error detection and troubleshooting 52 5 1 Error word of application side 52 5 2 Error word of power side 53 6 EC declaration of conformity 54 ...

Page 5: ...is documentation is a supplementary operating manual for the FKO drive controller with the PROFIBUS bus system It contains all the important information you need to install and operate the bus system Please read the operating manuals for the drive controller and bus system through carefully They contain important information for operating the FKO with fieldbus We assume no liability for any damage...

Page 6: ... applicable documents This refers to all manuals that describe how to operate the drive controller system and any other manuals for the equipment used 1 1 2 Storing the documentation Store this operating manual and all other applicable documents carefully so they are available when needed ...

Page 7: ...sibly resulting in death may occur Each warning consists of the following elements DANGER Risk of death due to electrical shock Death or serious injury De energise drive controller and secure it against being restarted Fig 1 Structure of warnings 1 Warning symbol 2 Signal word 3 Type of danger and its source 4 Possible consequence s of failure to comply 5 Corrective actions 1 2 5 3 4 ...

Page 8: ...rds Signal words are used to identify the severity of the danger DANGER Indicates a direct hazard with a high level of risk which if not avoided will result in death or serious injury WARNING Indicates a hazard with a moderate level of risk which if not avoided will result in death or serious injury CAUTION Indicates a hazard with a low level of risk which if not avoided may result in minor or sli...

Page 9: ...t be followed at all times The information notes also point out that failure to observe can result in damage to property or financial damages IMPORTANT INFORMATION The drive controller may only be assembled operated maintained and installed by trained and qualified staff Fig 2 Example of an information note Symbols within the information notes Important information Damage to property possible Othe...

Page 10: ... Symbols used in this manual Symbol Meaning 1 1 3 Consecutive steps in a handling instruction Effect of a handling instruction Final result of a handling instruction List Fig 3 Symbols and icons used Abbreviations used Abbreviation Explanation Tab Table Fig Figure It Item Ch Chapter ...

Page 11: ... 60204 1 VDE 0113 1 2007 06 must be observed Commissioning i e beginning intended operation is only permitted if the EMC Directive 2004 108 EC is complied with The harmonised standards of DIN EN 50178 VDE 0160 1998 04 must be applied for this drive controller along with DIN EN 60439 1 VDE 0660 500 2005 01 This drive controller may not be operated in areas where there is a danger of explosion Repai...

Page 12: ...ts These are provided for the safety of people and machines and must be observed in order to retain the functional capability of the machine or system An emergency stop feature does not have to result in the voltage supply to the drive being switched off To avoid dangerous situations it may be useful for individual drives to remain operational or for specific safety procedures to be initiated The ...

Page 13: ...s and information that are generally applicable when handling drive controls They are split into general information transport storage and dismantling disposal Specific warnings and comments that apply to specific activities can be found at the start of the appropriate chapters and are repeated or added to at various critical points in these chapters Please read this information carefully as it is...

Page 14: ...ant information chapter K H Brinkmann GmbH Co KG assumes no liability for damages arising from the non observance of this operating manual This operating manual is an integral part of the product It applies exclusively to the drive controller from K H Brinkmann GmbH Co KG Keep the operating manual close to the drive controller so it is easily accessible to all users IMPORTANT INFORMATION The drive...

Page 15: ... function description 2 1 PROFIBUS With the help of the PROFIBUS devices from various providers can communicate without special adaptation PROFIBUS differentiates between master and slave devices independently so that multi master operation is also possible Fig 4 Wiring and bus connection A repeater must be used when more than 32 devices e g FKO are operated on one PROFIBUS string ...

Page 16: ...ength of a segment stands in a reversely proportional relationship to the data transfer rate see table IMPORTANT INFORMATION The FKO adapts automatically to the baud rate Data transfer rate kbit s 9 6 19 2 93 75 187 5 500 1500 3000 6000 12000 Length segment m 1200 1200 1200 1000 400 200 100 100 100 2 1 1 Master slave operation The FKO should only be operated as a PROFIBUS slave 2 2 Scope of delive...

Page 17: ...IBUS fieldbus 2015 07 V1 7 EN 17 2 3 Hardware components Hardware components for connecting the FKO to a PROFIBUS bus system The FKO is fitted in the factory with the appropriate communication card The FKO cannot be retrofitted or converted at a later date ...

Page 18: ...ctions can be found on the FKO with PROFIBUS interface card Size A Fig 5 BG connections A PROFIBUS BG connections A PROFIBUS 1 Blind plug 2 Control line 3 PROFIBUS 4 MMI 5 Potentiometer 6 Grid connection 7 Blind plug STO mount the EMC threaded connection in the accessory pack 8 Blind plug STO mount the EMC threaded connection in the accessory pack ...

Page 19: ...BUS BG connections B C PROFIBUS 1 Blind plug STO mount the EMC threaded connection in the accessory pack 2 Control line 3 Blind plug 4 PROFIBUS 5 MMI 6 Potentiometer 7 Blind plug STO mount the EMC threaded connection in the accessory pack 8 Blind plug STO mount the EMC threaded connection in the accessory pack 9 Grid connection ...

Page 20: ...G connections D PROFIBUS BG connections D PROFIBUS 1 Cable screw connection with blind plug 2 Control line 3 PROFIBUS 4 MMI 5 Potentiometer 6 Blind plug STO mount the EMC threaded connection in the accessory pack 7 Blind plug STO mount the EMC threaded connection in the accessory pack 8 Grid connection ...

Page 21: ...ig 8 Round plug connector 5 pin M12 B coded for PROFIBUS fieldbus 2 3 3 Cable The following points should be observed when wiring Lay bus and power cables as far apart as possible min 30 cm If cables do cross an angle of 90 should be observed if possible 2 4 Software components What software do I require to operate and configure the drive controller with PROFIBUS The FKO drive controller can be pa...

Page 22: ...the M12 connection socket The PROFIBUS M12 Y distributor must demonstrate the following features 2 plugs 5 pin 1 socket 5 pin Completely shielded B code M12 Y distributor Terminating resistor A terminating resistor must be installed at both ends of the PROFIBUS The terminating resistor must demonstrate the following features Plug 5 pin B code Terminating resistor ...

Page 23: ...6 3 2 FKO bus address DANGER Risk of death due to electrical shock Death or serious injury De energise drive controller and secure it against being restarted In order that an FKO equipped with a PROFIBUS communication card can be clearly recognised in a PROFIBUS system it must be assigned an address The assignment can take place By setting the address via the rotary switches Switch 1 and Switch 2 ...

Page 24: ...n all rules its address can be set via the field bus SSA service The address 127 is reserved for addressing all bus participants or groups broadcast and may thus not be set on an FKO The addresses of the master stations should start with the lowest addresses This means that a single master has the address 1 and additional masters then have the address 2 3 etc A maximum of 124 free slave stations t...

Page 25: ...et to the value 0 in the delivery state Only in this state can addressing via the parameter 6 060 Field bus address take place The default address 125 is active when the rotary switches Switch 1 Switch 2 and the parameter are set to address 0 IMPORTANT INFORMATION The address change only takes effect after Power On ...

Page 26: ...t being restarted IMPORTANT INFORMATION The address of an FKO must lie within the range from 2 to 125 Procedure 1 Switch the drive controller to voltage free 2 Unscrew the cover of the drive controller 3 Set the address with a screwdriver on both switches Switch 1 Switch 2 IMPORTANT INFORMATION You can find the corresponding address for the switch positions in chapter 3 3 Setting the field bus add...

Page 27: ... 3 3 0 3 4 4 0 4 5 5 0 5 6 6 0 6 7 7 0 7 8 8 0 8 9 9 0 9 10 a 0 a 11 b 0 b 12 c 0 c 13 d 0 d 14 e 0 e 15 f 0 f 16 10 1 0 17 11 1 1 18 12 1 2 19 13 1 3 20 14 1 4 21 15 1 5 22 16 1 6 23 17 1 7 24 18 1 8 25 19 1 9 26 1a 1 a 27 1b 1 b 28 1c 1 c Address Settings DECIMAL HEX Switch 2 Switch 1 29 1d 1 d 30 1e 1 e 31 1f 1 f 32 20 2 0 33 21 2 1 34 22 2 2 35 23 2 3 36 24 2 4 37 25 2 5 38 26 2 6 39 27 2 7 40...

Page 28: ... 89 59 5 9 90 5a 5 a 91 5b 5 b 92 5c 5 c Address Settings DECIMAL HEX Switch 2 Switch 1 93 5d 5 d 94 5e 5 e 95 5f 5 f 96 60 6 0 97 61 6 1 98 62 6 2 99 63 6 3 100 64 6 4 101 65 6 5 102 66 6 6 103 67 6 7 104 68 6 8 105 69 6 9 106 6a 6 a 107 6b 6 b 108 6c 6 c 109 6d 6 d 110 6e 6 e 111 6f 6 f 112 70 7 0 113 71 7 1 114 72 7 2 115 73 7 3 116 74 7 4 117 75 7 5 118 76 7 6 119 77 7 7 120 78 7 8 121 79 7 9 ...

Page 29: ...cific information file is required to use the FKO drive controller with PROFIBUS Download the PROFIBUS fieldbus for FKO ZIP file from the download area on our website under the following link Embed the GSD file as required by the PROFIBUS master you are using www brinkmannpumps de Support Downloads Frequenzumrichter ...

Page 30: ...ocess data In The cyclic data sent from the drive controller to the PROFIBUS master is known as Process data Out 4 1 Cyclic data access Process data Out 4 1 1 Structure of Process data Out The process data named below is sent from the drive controller to the PROFIBUS master The data is made up of 10 process variables IMPORTANT INFORMATION Thanks to a corresponding selection the FKO also makes it p...

Page 31: ...rmation file GSD file may cause communication problems Frame No Address Data type Designation Unit Description 1 0x0000 WORD Status word cannot be parameterised 2 0x0004 REAL Actual frequency Hz cannot be parameterised 3 0x0008 REAL Process data Out 3 Motor voltage V can be parameterised using FKOpc tool parameter 6 080 4 0x000C REAL Process data Out 4 Motor current A can be parameterised using FK...

Page 32: ...ter 6 087 Tab 2 Default structure for Process data Out WORD data type corresponds to UINT16 2 bytes DWORD data type corresponds to UINT32 4 bytes REAL data type corresponds to 4 bytes INFORMATION The 32 bit data error status DigOuts DigIns has been broken down into 16 bit data because the data width of the fieldbuses is limited to 16 bit in some places If 32 bit data access is possible the 32 bit ...

Page 33: ...f STW bit 1 set logic can be inverted with parameter 6 066 0 Electr stop active OFF 2 5 1 No OFF 3 On 3 off STW bit 2 set logic can be inverted with parameter 6 066 0 Rapid stop active OFF 3 6 1 Engagement inhibit active 1 PWM blocked 0 No engagement inhibit 1 PWM enabled 7 1 Warning active 2 A warning is present 0 No warning 8 1 Nominal actual value deviation in tolerance range Actual value withi...

Page 34: ... 1 Deviation from standard 2 As of software version 03 61 3 As of software version 03 74 4 1 3 Process data Out which can be parameterised The remaining 8 process variables can be selected using the FKOpc tool MMI or PROFIBUS master by configuring parameters 6 080 to 6 087 The process data available can be found in the following table Consec no Data type Availab in SW version Designation Unit Desc...

Page 35: ...ramp 19 REAL F_target Hz Frequency target value of target value source 20 REAL PID actual value Actual value of PID process controller 21 REAL PID target value Target value of PID process controller 22 REAL Analogue Out 1 V Analogue Out 1 23 REAL Intermediate circuit power W Intermediate circuit power 24 REAL Reserved Reserved 25 REAL Reserved Reserved 26 REAL Reserved Reserved 27 REAL Reserved Re...

Page 36: ...tus of outputs 42 DWORD Application error at present 1 Bit coded 44 DWORD Application error at present 1 Bit coded Tab 4 Process data Out which can be parameterised Data type DWORD corresponds to UINT32 4 2 Cyclic data access Process data In The process data listed below is sent from the PROFIBUS master to the drive controller The data is made up of 6 process variables IMPORTANT INFORMATION Thanks...

Page 37: ...o Address Data type Designation Unit Description 1 0x0000 WORD Control word see 4 2 1 cannot be parameterised 2 0x0004 REAL Target value cannot be parameterised 3 0x0008 DWORD Process data In 3 Digital output 1 relay can be parameterised using FKOpc tool parameter 6 110 4 0x000C REAL Process data In 4 Analogue output 1 V can be parameterised using FKOpc tool parameter 6 111 5 0x0010 Process data I...

Page 38: ...arget value is rejected Bit Value Meaning Description 0 1 ON 1 Engagement condition 1 0 OFF 1 Shut down via ramp 1 1 ON 2 Engagement condition 2 0 Electr stop OFF 2 Switch off PWM free shutdown 2 1 ON 3 Engagement condition 3 0 Rapid stop OFF 3 Shut down via fastest possible ramp 3 1 Operating condition 1 Operating condition 1 0 Switch off PWM free shutdown 4 1 Operating condition 2 Operating cond...

Page 39: ...G Management via interface control word valid 0 Control word is rejected 11 1 Device specific 0 12 1 Device specific 0 13 1 Device specific 0 14 1 Device specific 0 15 1 Device specific 0 Tab 6 Control word HLG Ramp function generator Operating condition 1 Deviation from standard IMPORTANT INFORMATION An example of a control word with which the start up works is 0x45F The endianness of the fieldbu...

Page 40: ... input variable 1 1 Customised input variable Soft PLC 32 bit 4 REAL 03 04 Customised Input variable 2 PID actual value Customised input variable Soft PLC 5 REAL 03 04 Customised input variable 3 Customised input variable Soft PLC 6 REAL 03 04 Customised input variable 4 Customised input variable Soft PLC Tab 7 Process data In which can be parameterised DWORD data type corresponds to UINT32 4 byte...

Page 41: ...or direct access The number of the parameter to be read or written is composed of the slot number and the transmitted index of the non cyclical access Slot no 1 addresses the parameters 0 255 through the index Slot no 2 addresses the parameters 256 511 through the index INFORMATION The Siemens S7 PROFIBUS master offers the functional components SFB 52 and SFB 53 for direct access The slot number i...

Page 42: ... PROFIBUS master via slot 0 index 0 In the example presented above the value 320 was written into the address directory In the second step the PROFIBUS master reading writing accesses through slot 0 index 1 the value addressed by the address directory IMPORTANT INFORMATION Prior to accessing slot 0 and index 1 the correct description of the address directory is absolutely necessary The transfer wi...

Page 43: ...1 020 2 Always Minimum frequency 0 400 Hz 1 1 1 1 021 2 Always Maximum frequency 5 400 Hz 1 3 3 1 050 2 Always Deceleration time 1 0 1 1000 s 1 4 4 1 051 2 Always Run up time 1 0 1 1000 s 1 48 48 1 052 2 Always Deceleration time 2 0 1 1000 s 1 49 49 1 053 2 Always Run up time 2 0 1 1000 s 1 50 50 1 054 2 Always Ramp selection 0 9 1 172 172 1 088 2 Always Deceleration time 3 0 1 1000 s 1 8 8 1 100 ...

Page 44: ...xed frequency 5 400 400 Hz 1 14 14 2 056 2 Always Fixed frequency 6 400 400 Hz 1 15 15 2 057 2 Always Fixed frequency 7 400 400 Hz 1 139 139 2 150 2 Always MOP digit input 0 8 1 51 51 2 151 2 Always MOP step range 0 100 1 141 141 2 152 2 Always MOP step time 0 02 1000 s 1 140 140 2 153 2 Always MOP react Time 0 02 1000 s 1 142 142 2 154 2 Always MOP reference memory 0 1 1 37 37 3 050 2 Always PID ...

Page 45: ...lways PID dry Time 0 32767 s 1 169 169 3 073 2 Always PID target value min 0 100 1 170 170 3 074 2 Always PID target value max 0 100 1 25 25 4 020 2 Always AI1 input type 1 2 1 26 26 4 021 2 Always AI1 standard Low 0 100 1 27 27 4 022 2 Always AI1 standard High 0 100 1 23 23 4 023 2 Always AI1 dead time 0 100 1 22 22 4 024 2 Always AI1 filter time 0 02 1 s 1 19 19 4 030 2 Always AI1 function 0 1 1...

Page 46: ... 1 43 43 4 101 2 Always AO1 standard Low 32767 32767 1 80 80 4 102 2 Always AO1 standard high 32767 32767 1 120 120 4 110 2 Always DI1 inverted 0 1 1 121 121 4 111 2 Always DI2 inverted 0 1 1 122 122 4 112 2 Always DI3 inverted 0 1 1 123 123 4 113 2 Always DI4 inverted 0 1 1 56 56 4 150 2 Always DO1 function 0 60 1 57 57 4 151 2 Always DO1 on 32767 32767 1 58 58 4 152 2 Always DO1 off 32767 32767 ...

Page 47: ... on 10000 10000 1 162 162 4 232 2 Always VO off 10000 10000 1 163 163 4 233 2 Always VO on delay 0 32767 s 1 164 164 4 234 2 Always VO off delay 0 32767 s 1 124 124 5 010 2 Always External fault 1 0 7 1 125 125 5 011 2 Always External fault 2 0 7 1 86 86 5 070 2 Always Motor current limit 0 250 1 87 87 5 071 2 Always Motor current limit s 0 100 s 1 156 156 5 075 2 Always Gearbox factor 0 1000 1 11...

Page 48: ...Techn param 11 32768 32767 1 145 145 5 111 2 Always Techn param 12 32768 32767 1 146 146 5 112 2 Always Techn param 13 32768 32767 1 147 147 5 113 2 Always Techn param 14 32768 32767 1 148 148 5 114 2 Always Techn param 15 32768 32767 1 149 149 5 115 2 Always Techn param 16 32768 32767 1 150 150 5 116 2 Always Techn param 17 32768 32767 1 151 151 5 117 2 Always Techn param 18 32768 32767 1 152 152...

Page 49: ... Always Process data Out 7 0 49 1 117 117 6 085 2 Always Process data Out 8 0 49 1 118 118 6 086 2 Always Process data Out 9 0 49 1 119 119 6 087 2 Always Process data Out 10 0 49 1 134 134 6 110 2 Always Process data In 3 0 10 1 135 135 6 111 2 Always Process data In 4 0 10 1 136 136 6 112 2 Always Process data In 5 0 10 1 137 137 6 113 2 Always Process data In 6 0 10 2 102 358 32 100 0 Commissio...

Page 50: ...induc 0 1 H 2 129 385 33 201 1 Ready Nominal flux 0 10000 mVs 2 111 367 34 010 1 Ready Control method 100 299 2 85 341 34 011 1 Ready Type of encoder 0 2 1 2 86 342 34 012 1 Ready Encoder line count 0 10000 1 2 87 343 34 013 2 Always Encoder offset 360 360 2 131 387 34 020 2 Always Flying restart 0 1 2 130 386 34 021 2 Always Catch time 0 10000 ms 2 8 264 34 030 2 Always Switching frequency 1 4 2 ...

Page 51: ... German Minimum Maximum Unit 2 136 392 34 226 2 Always PMSM start up current 5 1000 2 143 399 34 227 1 Ready PMSM init time 0 100 s 2 140 396 34 228 1 Ready PMSM start up procedure 0 1 2 141 397 34 229 1 Ready PMSM start up ramp 0 1 1000 s 2 142 398 34 230 1 Ready Start up frequency P 5 400 Hz 2 120 376 35 080 2 Always Brake chopper 0 1 Tab 8 Parameter ...

Page 52: ...ist of possible error messages of the application Bit Error number Description 0 1 Undervoltage 24 V application 1 2 Overvoltage 24 V application 5 6 Customer PLC version error 7 8 Communication application power 9 10 Parameter distributor 10 11 Power time out 12 13 Cable break at analogue in 1 4 20 mA 2 10 V 13 14 Cable break at analogue in 2 4 20 mA 2 10 V 14 15 Stall detection 15 16 PID dry run...

Page 53: ...r side error messages Bit Error number Description 0 32 Trip IGBT 1 33 Overvoltage of intermediate circuit 2 34 Undervoltage of intermediate circuit 3 35 Excess motor temperature 4 36 Power failure 6 38 Excess IGBT module temperature 7 39 Overcurrent 8 40 Excess frequency converter temperature 10 42 I 2 T motor protection shut off 11 43 Ground leak 13 45 Motor connection disrupted 14 46 Motor para...

Page 54: ... 108 CEE Directivas del Consejo para Compatibilidad electromagnética Die Übereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollständige Einhaltung folgender Normen Conformity with the requirements of this Directives is testified by complete adherence to the following standards La conformité aux prescriptions de ces Directives est démontrée par la conformité intégr...

Page 55: ...Operating manual for PROFIBUS fieldbus 2015 07 V1 7 EN 55 Notes ...

Page 56: ...nual for PROFIBUS fieldbus 2015 07 V1 7 EN BRINKMANN PUMPEN K H Brinkmann GmbH Co KG Friedrichstraße 2 58791 Werdohl Germany Tel 49 0 2392 5006 0 Fax 49 0 2392 5006 180 sales brinkmannpumps de www brinkmannpumps de ...

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