Brillion HFC Series Assembly Instructions Manual Download Page 61

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5K094

799

rev3-23-05

Summary of Contents for HFC Series

Page 1: ...PERATOR S MANUAL BRILLION 50 48 30 17 BRILLION WISCONSIN 54110 5K094 799rev3 31 05 HFC Field Cultivator Brillion Brillion MODELS HFCT37 THROUGH HFCT45 HFKT37 THROUGH HFKT45 WIDE 37 Foot through 45 Foot www brillionfarmeq com ...

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Page 3: ...15 16 Assembly Instructions 17 Frame halves 17 Drawbar to Frame 18 Center rockshaft and wheels 19 Center Section Adjust Rods 20 Center section wheel cylinders 21 Leveling linkage 22 Cylinder anchor attachment 23 Wing attachment 24 Cylinder attachment to cylinder anchors 25 Wing rockshafts and wheels 26 Wing adjust rods 27 Gage Wheels 29 Shanks 29 Shank locations 32 Hydraulics 34 Light Kit 35a Spik...

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Page 5: ...Or Death Location Reference Right hand left hand and forward designations are determined by standing behind the machine and fac ing the direction it will travel during field operation Parts Ordering When ordering parts for this machine include the complete model number and serial number Refer to the name plate on the drawbar as shown in Figure 1 Please read and record this number upon taking deliv...

Page 6: ...ile it is in motion 5 Do not allow anyone to ride on tractor or machine 6 Always use transport locks while transporting the machine 7 Do not transport at speeds over 15 mph 8 Avoid sudden stops or turns when transporting because the weight of machine may cause operator to lose control of tractor Use a tractor heavier than the machine Do not allow tractor drawbar to swing when in transport 9 Use ca...

Page 7: ...NGER Immediate hazards which WILL result in severe personal injury or death WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION A reminder of safety practices or an alert to unsafe practices which could result in personal injury Keep these signs clean so they can be observed readily Wash with soap and water or cleaning solu tion as required Replace WAR...

Page 8: ...E BRAKES DRIVE SLOWLY OVER ROUGH GROUND SIDE HILLS AND AROUND CURVES TO AVOID TIPPING 7 COMPLY WITH ALL LAWS WHEN TRANSPORTING THE MACHINE ON PUBLIC ROADWAYS 8 INSTRUCT ALL OPERATORS IN THE SAFE OPERATION OF THE MACHINE REVIEW THE OPERATOR S MANUAL FOR CORRECT PROCEDURES 9 BLOCK IMPLEMENT TO PREVENT MOVEMENT WHEN UNHITCHED FROM TRACTOR 8J310 CAUTION STAND CLEAR WHEN RAISING OR LOWERING WINGS 6J376...

Page 9: ...AULIC LEAKS 6 9J629 DANGER ELECTRICAL HAZARD 7 4K036 BRILLION 2 3 4 x 20 8 4K039 BRILLION 3 3 4 x 40 9 4K037 BRILLION 2 3 4 x 32 10 4K038 FIELD COMMANDER 11 2J431 REFLECTIVE AMBER 12 2J430 REFLECTIVE RED 13 6J376 DANGER STAND CLEAR DECAL LOCATIONS 7 4 12 13 7 12 4 7 8 1 5 3 6 11 4 7 10 9 10 7 4 8 11 2 9 5K094 799rev3 23 05 Page 7 ...

Page 10: ...moving the implement be sure the three point lift arms of the tractor have been raised to avoid damaging the tongue on the cultivator when making sharp turns Jack Make sure the jack has been moved to its storage position on the drawbar and pinned in place Level adjust Because this field cultivator has different diameter tires on the center section than it does on the wings it is important to follo...

Page 11: ...e pins from the wheel arms and the cylinder anchors Bleed any air from the hydraulic circuit by positioning all the wheel cylinders with the rod ends higher than the rest of the cylinder and then extending and retracting the cylinders at least three times At the end of each extend stroke hold the hydraulic control lever at least 30 seconds 5 Retract the cylinder rods and reconnect the cylinders to...

Page 12: ...in the rear level the machine by adjusting the drawbar leveling turnbuckle 8 Now adjust each wing cylinder depth adjust rod so that the tooth points of each wing section are the same distance from the ground as those on the center section Note You will have to lower the machine onto the tooth points to be able to turn the adjust screw Each turn changes the point position by approximately 5 16 inch...

Page 13: ...e frame and the outside front teeth of the cultivator wing may touch the ground first This will be eliminated in the operation by adjusting the front gage wheel Note The machine is designed so that the rear will raise slightly more than the front This is done so that if you have drags mounted to the cultivator there will be adequate ground clearance in transport Therefore the cultivator will not b...

Page 14: ... Do not tow the machine at a speed at which the operator loses control of his vehicle Do not tow the cultivator with a vehicle that is lighter than the cultivator It is the responsibility of the owner operator to comply with all applicable laws regarding slow moving vehicle signs warning lights reflectors and safety chains Safety Chain Use of a safety chain is recommended if the machine is towed o...

Page 15: ...e working depth by adjusting the cylinder anchor brace rods The scales on the anchor adjust rods are used to make sure that the brace rods are set equally The wing operating depth can be adjusted independently of the center section by changing the anchor rod length as required Shortening the brace tube raises the wing decreasing the operating depth Lengthening the brace tube increases operating de...

Page 16: ...due to the difference in tires and also because the wheels of the center section are probably following in the tractor tire tracks The best way to check if the machine is level is to make all the adjustments with the tooth points just above ground on a level surface Then lower the machine into the ground and drive forward several feet Now stop slowly raise the machine and watch as the sweeps of th...

Page 17: ...to rotate in the spring holder causing the holes to wear resulting in sloppy shank support Lubrication Lubricate your field cultivator at the locations shown in figure 9 The number in the lubrica tion symbol indicates the hourly interval between greasing Always lubricate your field cultivator before taking it to the field for the first time Lower the implement onto the shanks before greasing Repla...

Page 18: ... G 50 G 50 INDICATES GREASE EVERY 50 HOURS OR WEEKLY CHECK SHANK PIVOT BOLTS FOR TIGHTNESS EVERY 50 HOURS WHEEL BEARINGS WALK ING BEAM BEARINGS REPACK YEARLY G 50 G 50 G 20 LUBRICATION FIGURE 9 5K094 799rev3 23 05 Page 16 ...

Page 19: ...urn the two identical center frame pieces so that they form left and right machine halves and position them on blocks so that the connecting angles are adjacent to each other 3 Place the tooth bar between the two frames at the rear Do not tighten any hardware until told to do so Do Not Work Under Machine Unless it is Blocked Up Securely 4 Fasten the tooth bar to the center frames with 8 1 2 x 2 ca...

Page 20: ...he frames and through the sleeves on the drawbar Trap each pin to the center frame lugs with one 1 2 x 2 roll pin 7 Attach the Link between the lugs at the front center of the two center frames and secure it with the same pin and roll pin as used to attach the drawbar Make sure that the drawbar is free to pivot on its pins Now tighten all hardware 8 The drawbar jack can now be repositioned so that...

Page 21: ...mporarily hold the bearings in place by inserting a 3 4 x 14 long bolt through each of the bearing holes and extending it through the holes in the center frame tubes Apply a generous layer of grease to the inside of these bearing halves Lower the wheel and axle assembly onto the bearing halves The two bearing stops on the axle pipe will be toward the inside from the bearings See drawing 3 Remove t...

Page 22: ...late according to the diagram on page 20a 3 Place an adjust tube between each pair of cylinder arms at the top hole Insert a 1 1 4 dia x 9 9 16 long pin through the top hole and then place a 1 1 4 inside diameter machinery bushing over the pin Extend the pin through the bushing on the adjust tube and place another machinery bushing over the pin before extending it through the other cylinder arm Ho...

Page 23: ...TER SECTION ASSEMBLE ONLY THESE PARTS ON CENTER SECTION Machinery Bushings Screw Anchor It has been determined that use of certain components could contribute to damage to the axle tube Therefore on the CENTER SECTION ONLY when assembling the depth adjust mechanism HFC 32 through HFC 45 Do not use The 2 3 4 O D Collar The 3 8 Roll Pin The 2 Machinery Bushings located above the Depth Control Anchor...

Page 24: ... farthest from the roll pin for attaching the scale The different holes compensate for the fact that larger tires are used on the center section than on the wings The hydraulic circuit which controls the gage wheel uses a pair of series hydraulic cylinders This means that it is extremely important to install the cylinders exactly as directed 6 Attach one cylinder with the number 2K093 stamped on i...

Page 25: ... to the rockshaft Secure the pin with two 5 16 x 2 1 2 long roll pins 2 Connect the brace to the link which is pinned to the front of the center frames and to the block end of the drawbar adjust turnbuckle The link straddles the brace which in turn straddles the block end of the turnbuckle The three along with the lock are joined with a 1 x 8 1 16 long pin which is trapped with two 1 4 x 2 long ro...

Page 26: ...ltivator 2 Fasten each cylinder anchor with eight U bolts securing the U bolts with 5 8 locknuts Torque the locknuts to 70 95 ft lb The cylinder anchors act as trusses to stiffen the center frame Therefore it is important that all the U bolts are used and all the locknuts are tightened securely FIGURE 16 OFFSET TO REAR LOCK NUT 5 8 CYLINDER ANCHOR U BOLT 5 8 U BOLT 5 8 LOCKNUT 5 8 CYLINDER ANCHOR ...

Page 27: ...ward the rear for later hydraulics assembly 4 At the rear install the lift arms for the cylinder by positioning them inside the two sets of hinge plates as shown in figure 17 Placing the 1 1 4 x 2 3 8 sleeve between the arms to hold them apart insert a 1 1 4 x 6 13 16 pin through the hole near the bottom of the plates and trap with 1 1 4 flat washers and 5 16 roll pins With the hinge pins installe...

Page 28: ...to the lugs on the hinge weldments of the rear half of the inner wing ports facing rearward again fastening with the pins packaged with the cylinders 4 Extend the rod between the lift arms on the outer wing Insert a 1 1 4 x 8 7 16 pin through the lift arms and cylinder rod end Place three 1 1 4 washers and a roller assembly on the pin outsde of each lift arm then a machinery bushing and trap with ...

Page 29: ... bolt through each of the bearing holes and extending it through the holes in the wing frame tubes Apply a generous layer of grease to the inside of these bearing halves Lower the wheel and axle assembly onto the bearing halves The left and right wing rockshafts are identified by the dimensions shown in the drawing 4K241 is the left axle assembly and 4K242 is the right axle assembly Make sure that...

Page 30: ...screw anchors are used on opposite sides 2 A different hole is used when putting the scale on the collar 3 The items not used in the center are used in the wing sections 1 Attach a RIGHT HAND screw anchor part 4K302 to the left wing frame and a LEFT HAND screw anchor part 4K301 to the right wing frame Locate them as shown in Figure 19 on the previous page and secure each anchor with two U bolts an...

Page 31: ...rod end of the clevis of each cylinder to the cylinder lugs on the wing axle wheel arms Use the pins and cotter pins packaged with the cylinders to attach the clevis to the wheel arms Otherwise using the 4 x 8 cylinders assemble the axle assemblies to the outer wings in the same manner as the inner wings making sure to use a right hand screw anchor on the left wing and a left hand screw anchor on ...

Page 32: ...1 Mount the gage wheel arms to the front wings as shown in Figure 20 The illustration shows the assembly for the left wing mount the assembly to the right wing in the same way 2 Center the plate weldment between two shanks and mount it to the wing using two 5 8 U bolts and locknuts Now place the gage wheel arm against the plate weldment and secure it to the wing with the other plate fastening it w...

Page 33: ...d shank and fasten loosely with self locking flange nut 2 Insert the other 7 16 capscrew through bracket and through slot in shank and twist on self locking flange nut Now tighten both nuts Assemble the Quick Change Point Assembly as shown in the illustration 3 Slide point over shank and bracket assembly positioning it so that the raised spot on the spring clip is under the hole in its neck Fit wi...

Page 34: ...Tighten the tensioning bolt making sure that a gap of 1 5 8 remains between the spring holder and the plug in the end of the spring The 1 5 8 gap dimension is critical to obtain correct point pressure and to prevent possible damage to the spring Refer to the drawing below 2 Piece S Tine Shanks The 2 piece S Tine shank is shipped pre assembled from the factory For mounting use the clamp and clip as...

Page 35: ...W 1 2 x 1 1 2 LOCKWASHER 1 2 MED FLAT WASHER 1 2 STD CAPSCREW 1 2 x 6 STRAP PLATE STRAP LOCKWASHER 1 2 MED TO MOUNT THE 2 PIECE S TINE SHANK USE THE PLATES STRAPS AND BOLTS IN PLACE OF THE CLAMP CLIP AND U BOLTS A strap is provided which has two holes for mounting a Slow Moving Vehicle SMV bracket Use this strap with the SMV strap and bolts provided in the hardware box as sembly Locate the SMV bra...

Page 36: ...short extensions used 2 2 2 4 4 4 4 4 40 Outermost Shank For Each Size Machine Shown in This Way 245 231 217 203 175 56 42 28 14 0 14 28 42 56 70 84 98 112 126 140 154 168 182 196 210 224 238 77 7 77 105 189 49 21 21 49 133 161 63 36 7 35 63 91 119 147 70 FIGURE 23 40 38 39 37 5K094 799rev3 23 05 Page 32 ...

Page 37: ...most Shank For Each Size Machine Shown in This Way FIGURE 24 Depth Adjust brace will go right over tooth it is a close fit 126 112 98 84 70 56 42 28 14 0 14 28 42 56 70 266 189 105 77 7 77 273 245 217 161 133 49 21 21 49 259 231 203 147 119 91 63 35 7 35 63 140 154 168 182 196 210 224 238 252 175 SEE FIG 21 B 42 43 44 45 5K094 799rev3 23 05 Page 33 ...

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Page 39: ...system The assembly instructions are divided into two parts the gage wheel hydraulics show the hose routing for raising and lowering the machine the wing lift hydraulics show the hydraulics for the folding of the wings Check all hoses fittings and connections while cycling and make any adjustments that may be necessary ASSEMBLING THE HYDRAULICS 5K094 799rev3 23 05 Page 33b ...

Page 40: ...EL NUT 2 WRENCH FLATS 1 3 TURN 6 FOR REASSEMBLY FOLLOW THE SAME PROCEDURE BUT TIGHTEN ONLY 1 WRENCH FLAT 1 6 TURN GAGE WHEEL HYDRAULICS 4K602 STR ADAPTOR O RING FLARE 2 2 4K608 90 o ADAPTOR FLARE 4K885 HOSE 63 2 4K890 HOSE 120 4K893 HOSE 328 42 45 4K896 HOSE 300 37 40 4K891 HOSE 430 2K088 4K878 TEE 2K094 2K093 2K093 2K094 2K088 4K603 4K603 4K603 4K603 4K603 90 O ADAPTOR 4K603 90 O ADAPTOR 4K891 HO...

Page 41: ...RICTOR 4K603 90 O FITTING 4K885 HOSE 63 4K603 90 O FITTING 4K885 HOSE 63 4K608 90 O FITTING 4K607 RESTRICTOR 4K887 HOSE 87 5J830 5J830 5J830 5J830 3J568 3J568 6D716 PIPE THRD RESTRICTOR 6D716 PIPE THRD RESTRICTOR 4K860 90 O FITTING 4K888 HOSE 105 4K889 HOSE 114 TEE 4K862 4K607 RESTRICTOR TEE 4K862 4K887 HOSE 85 4K603 90 O FITTING 4K603 90 O FITTING 4K602 MALE O RING MALE FLARE 4K887 HOSE 85 TEE 4K...

Page 42: ...in similar fashion on left side of machine Attach lamp assemblies with fasteners shown amber facing forward red and amber facing rearward with amber in outer most position With brackets assembled follow the wiring instructions on page 2 REAR 4K751 MACHINE SCREW 1 4 x 3 7K383 BRACKET WELDMENT 6C729 LOCK NUT 3 4 CENTER FRAME OF FIELD CULTIVATOR 4K773 R H LAMP ASSEMBLY 4K772 L H LAMP ASSEMBLY 4K299 M...

Page 43: ...ssemble connectors Attach straight section wiring harness connector to tandem haul adapter Then run this harness along machine frame members over to front of drawbar If your machine is not equipped with a rear hitch you have no need to use the tandem haul adapter In this case simply plug the straight section connector into the center connector of the wishbone har ness Then run wires to lamp assemb...

Page 44: ...gs by the fourth link from the end 3 links are left hanging B Wing sections 1 Use the charts on pages 37 42 to locate the drag supports and the drag assemblies used for your particular cultivator 2 Attach the drag supports to the wing frames at the proper locations 3 Attach the chains to the support arms in the same way as they were attached for the center section ADJUSTING SPIKE TOOTH DRAGS The t...

Page 45: ...306 3K301 3K301 3K306 3K294 FIGURE 27a 11 SPIKES PER BAR 8 SPIKES PER BAR 8 SPIKES PER BAR 11 SPIKES PER BAR KIT 4K752 37 MACHINE SPIKE DRAGS LOCATION OF SPIKE SUPPORT BARS SPIKE GANS SPIKE SUPPORT CHAINS SPIKE SUPPORT DIMENSIONS ARE LOCAT ED FROM THE MACHINE CENTER LINE 5K094 799rev3 23 05 Page 37 ...

Page 46: ...97 FIGURE 27b 11 SPIKES PER BAR 8 SPIKES PER BAR 8 SPIKES PER BAR 11 SPIKES PER BAR KIT 4K753 38 39 MACHINEs SPIKE DRAGS LOCATION OF SPIKE SUPPORT BARS SPIKE GANS SPIKE SUPPORT CHAINS SPIKE SUPPORT DIMENSIONS ARE LOCAT ED FROM THE MACHINE CENTER LINE 39 8 6 SPIKES PER BAR 5K094 799rev3 23 05 Page 38 ...

Page 47: ... FIGURE 27c 11 SPIKES PER BAR 8 SPIKES PER BAR 8 SPIKES PER BAR 11 SPIKES PER BAR KIT 4K754 40 MACHINE SPIKE DRAGS LOCATION OF SPIKE SUPPORT BARS SPIKE GANGS SPIKE SUPPORT CHAINS SPIKE SUPPORT DIMENSIONS ARE LOCATED FROM THE MACHINE CENTER LINE 40 10 238 7 SPIKES PER BAR 5K094 799rev3 23 05 Page 39 ...

Page 48: ...1 FIGURE 27d 11 SPIKES PER BAR 8 SPIKES PER BAR 8 SPIKES PER BAR 11 SPIKES PER BAR KIT 4K755 42 43 MACHINE SPIKE DRAGS LOCATION OF SPIKE SUPPORT BARS SPIKE GANGS SPIKE SUPPORT CHAINS SPIKE SUPPORT DIMENSIONS ARE LOCATED FROM THE MACHINE CENTER LINE 42 0 8 SPIKES PER BAR 43 2 5K094 799rev3 23 05 Page 40 ...

Page 49: ...K304 FIGURE 27e 11 SPIKES PER BAR 8 SPIKES PER BAR 11 SPIKES PER BAR 9 SPIKES PER BAR KIT 4K756 44 MACHINE SPIKE DRAGS LOCATION OF SPIKE SUPPORT BARS SPIKE GANGS SPIKE SUPPORT CHAINS SPIKE SUPPORT DIMENSIONS ARE LOCATED FROM THE MACHINE CENTER LINE 46 6 8 SPIKES PER BAR 5K094 799rev3 23 05 Page 41 ...

Page 50: ...K305 FIGURE 27f 11 SPIKES PER BAR 8 SPIKES PER BAR 8 SPIKES PER BAR 11 SPIKES PER BAR KIT 4K757 45 MACHINE SPIKE DRAGS LOCATION OF SPIKE SUPPORT BARS SPIKE GANGS SPIKE SUPPORT CHAINS SPIKE SUPPORT DIMENSIONS ARE LOCATED FROM THE MACHINE CENTER LINE 48 2 10 SPIKES PER BAR 5K094 799rev3 23 05 Page 42 ...

Page 51: ...This Page Left Blank Intentionally 5K094 799rev3 23 05 Page ...

Page 52: ...he coil sections so that the coil tines will be approximately level in the operating position ADJUSTING COIL TINE HARROWS Coil tine height can be adjusted by locating the pressure rod in different holes on the carrier arms Down ward pressure can be adjusted by repositioning the collar below the long spring The angle of the entire coil section can be changed by loosening the U bolts which mount the...

Page 53: ...E 28a KIT 4K758 37 38 MACHINES COIL TINE DRAGS LOCATION OF COIL TINE SUPPORT BARS COIL TINE GANGS COIL TINE SUPPORT DIMENSIONS ARE LO CATED FROM THE MACHINE CENTER LINE 37 4 3K233 3K232 43 11 3 8 4 9 WIDE COIL GANGS 6 0 WIDE COIL GANGS 4 9 WIDE COIL GANGS 5K094 799rev3 23 05 Page 44 ...

Page 54: ...59 39 MACHINES COIL TINE DRAGS EXTENSIONS ADDED AT LOCATION OF COIL TINE SUPPORT BARS COIL TINE GANGS COIL TINE SUPPORT DIMENSIONS ARE LO CATED FROM THE MACHINE CENTER LINE 3K233 3K232 43 11 3 8 4 9 WIDE COIL GANGS 6 0 WIDE COIL GANGS 4 9 WIDE COIL GANGS 38 6 37 4 5K094 799rev3 23 05 Page 45 ...

Page 55: ... MACHINES COIL TINE DRAGS LOCATION OF COIL TINE SUPPORT BARS COIL TINE GANGS COIL TINE SUPPORT DIMENSIONS ARE LO CATED FROM THE MACHINE CENTER LINE 3K233 3K232 46 6 3 4 4 9 WIDE COIL GANGS 6 0 WIDE COIL GANGS 217 217 6 0 WIDE COIL GANGS 4 9 WIDE COIL GANGS 6 0 WIDE COIL GANGS 5K094 799rev3 23 05 Page 46 ...

Page 56: ...NES COIL TINE DRAGS LOCATION OF COIL TINE SUPPORT BARS COIL TINE GANGS COIL TINE SUPPORT DIMENSIONS ARE LO CATED FROM THE MACHINE CENTER LINE 3K233 3K232 44 4 49 1 15 16 217 217 7 3 WIDE COIL GANGS 6 0 WIDE COIL GANGS 7 3 WIDE COIL GANGS 4 9 WIDE COIL GANGS 4 9 WIDE COIL GANGS 5K094 799rev3 23 05 Page 47 ...

Page 57: ...NE DRAGS EXTENSIONS ADDED AT LOCATION OF COIL TINE SUPPORT BARS COIL TINE GANGS COIL TINE SUPPORT DIMENSIONS ARE LO CATED FROM THE MACHINE CENTER LINE 3K233 3K232 6 0 WIDE COIL GANGS 7 3 WIDE COIL GANGS 44 4 43 11 3 8 217 217 4 9 WIDE COIL GANGS 4 9 WIDE COIL GANGS 7 3 WIDE COIL GANGS 5K094 799rev3 23 05 Page 48 ...

Page 58: ...ing One turn on bolt increases point pressure approximately 5 pounds Extremely hard ground Use Heavy duty 2 inch wide reversible points in place of sweeps Brillion part no 2J605 and or make 2 passes with the first at a shallower depth Shanks stretching Shank pivot is seized Free up the pivot and lubricate Too much spring pressure Loosen bolt which preloads shank spring each turn of the bolt reduce...

Page 59: ...ne rearward in the area next to the tire See the shank locating charts on pages 32 33 Too much trash Operate at an angle to the rows if possible Make sure that your combine is spreading the stalks In extreme conditions it may be necessary to shred or disk the stalks before cultivating Tire and shank interference Tire strikes S tine in transport position Use the hole in walking beam which will posi...

Page 60: ...trip force 142 pounds Shank spacing 7 inch center to center no shanks closer than 28 on any tooth bar Front to rear spacing 30 inch on rear bar 32 inch all others Sweeps 4J809 9 Std sweep 47 degree shank angle 4K442 9 Ultra Wing sweep Points 4J801 2 inch wide reversible point Shank Material 9 16 x 1 3 4 alloy steel Pivot Greaseable bushing Main frame wings 5 bars of 3 x 4 tubing Overall length 24 ...

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Page 64: ... registration at all Landoll manufacturing facilities LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Copyright 2010 Landoll Corporation All rights reserved including the right to reproduce this material or portions thereof in any form ...

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