Bradley EXPRESS SS-3/AST/JUV Installation Instructions Manual Download Page 15

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Express® Lavatory System SS-Series

Installation Instructions - For Service Only

SS-3/AST/STD, SS-3/AST/JUV

Bradley Corporation •

215-1238 Rev. C; EN 03-813

5/11/04

SPRAYHEAD COVER/SHELF

(part number varies with color of
unit—contact your local Bradley
representative for assistance)

ACCESS PANEL

Standard 186-1152 (GRAY)

Standard 186-1152A (PUTTY)

Standard 186-1152B (COAL)

Juvenile 186-1159 (GRAY)

Juvenile 186-1159A (PUTTY)

Juvenile 186-1159B (COAL)

SCUFF PANEL

185-029 (GRAY)
185-029A (PUTTY)
185-029B (COAL)

(16) TORX-HEAD

PANEL SCREW

160-378 (GRAY)

160-378A (PUTTY)

160-378B (COAL)

Assembly of Components

Paneling

FRAME

S17-240 Standard
S17-241 Juvenile

Vernatherm™ Thermostatic Mixing Valve

Assembly S67-571

FLEX HOSE WITH
SWIVEL END
269-653

STOP/CHECK
VALVE
S27-102

FILTER

WASHER

269-1188

VERNATHERM

VALVE

(S01-116B)

Optional Stop/Strainer/Check Valve

STOP/STRAINER/CHECK
VALVE S60-003

90° ELBOW
169-639

1/2 NIPPLE

(113-006DJ)

Summary of Contents for EXPRESS SS-3/AST/JUV

Page 1: ...Series Standard and Juvenile Height Express Lavatory Systems are ADA compliant Table of Contents Pre Installation Information 2 Dimensions 3 4 Installation Instructions 5 11 Cleaning and Maintenance 12 Soap Dispenser Maintenance 13 14 Check Valve Troubleshooting 14 Assembly of Components 15 16 Metering Air Valve Maintenance 17 Metering Air Valve Troubleshooting 17 18 Vernatherm Thermostatic Mixing...

Page 2: ... local codes and ordinances for compliance Barrier free and ADA compliant juvenile height mounting The SS 3 AST JUV Express Lavatory System is compliant with Americans with Disabilities Act ADA Accessibility Guidelines for Buildings and Facilities Building Elements Designed for Children s Use Final Rule Pushbutton and air valve Each sprayhead is controlled by a pushbutton air valve enabling each u...

Page 3: ...Only SS 3 AST STD SS 3 AST JUV 3 Bradley Corporation 215 1238 Rev C EN 03 813 5 11 04 8 203 52 1321 64 1626 6 152 80 2032 8 203 Radius 30 762 8 5 216 21 533 30 762 10 254 Radius SS 3 AST STD and SS 3 AST JUV Express Lavatory System Dimensions Dimensions continue 68 1 4 1732 ...

Page 4: ...Service Only 4 5 11 04 Bradley Corporation 215 1238 Rev C EN 03 813 38 965 34 864 29 737 11 279 9 229 6 152 4 102 30 762 25 635 11 279 9 229 6 152 4 102 34 864 Standard Height SS 3 AST STD Juvenile Height SS 3 AST JUV SS 3 AST STD and SS 3 AST JUV Express Lavatory System Dimensions continued ...

Page 5: ... Height 1 Rough in 1 2 NPT hot and cold supply lines through wall at dimensions shown 2 Rough in 1 1 2 NPT drain waste connection through wall at dimensions shown 3 Install 8 3 8 wall anchors with a minimum pull out rating of 1 000 lbs supplied by installer at the locations shown in Figures 1a and 1b MM 32 813 28 5 8 727 23 1 2 597 11 3 8 289 8 3 8 WALL ANCHORS WITH MINIMUM PULLOUT RATING OF 1 000...

Page 6: ...625 19 1 2 495 11 3 8 289 8 3 8 WALL ANCHORS WITH MINIMUM PULLOUT RATING OF 1 000 LBS 38 1 2 978 24 3 8 619 2 3 4 70 17 7 16 443 38 1 2 978 24 3 8 619 4 3 8 111 1 2 NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY STUB OUT 2 50 FROM WALL FINISHED FLOOR CENTERLINE 15 1 4 387 1 1 2 NPT DRAIN STUB OUT 3 1 2 89 FROM WALL Figure 1b SS 3 AST JUV Express Lavatory System Juvenile Height ...

Page 7: ...ed the Standard and Juvenile Height frames should rest on the floor IMPORTANT Anchoring the frame to a wall that is not flat may cause the frame to bend If necessary install shims to compensate for any wall distortion 3 Ensure that the back of the frame is flat against the wall If wall is not flat insert shims behind the frame to ensure that it will not bend when anchored 4 Once you have positione...

Page 8: ... assembly to the frame using the four 1 4 20 x 3 8 pan head screws and washers provided Do not tighten bolts at this time IMPORTANT When bolting the bowl assembly to the frame and wall do not overtighten bolts Overtightening bolts can damage the Terreon material 3 After the bowl assembly is attached to the frame use two 3 8 bolts and washers supplied by the installer to bolt the bowl to the wall a...

Page 9: ...supply piping from the wall see Figure 6a Note The red marking on Vernatherm Mixing Valve indicates hot water supply inlet FOR SINGLE TEMPERED SUPPLY Connect the stop strainer check valve to the 1 2 tempered supply line Connect the flexible hose to the stop strainer check valve and air valve manifold see Figure 6b Figure 6a FLEXIBLE SUPPLY HOSE VERNATHERM THERMOSTATIC MIXING VALVE FLEXIBLE SUPPLY ...

Page 10: ...c tubing for the water supplies and pushbuttons are pre cut to the correct lengths If the tubing is cut too short kinking can occur and cause leaks at the fitting locations 2 Connect the plastic tubing for the pushbuttons from the sprayhead assembly to the quick connect fittings on the air valve as follows insert the tubing with the red marking to the left valve insert the tubing with the black ma...

Page 11: ...orporation 215 1238 Rev C EN 03 813 5 11 04 Installation Instructions continued Step 6 Completing installation 1 Turn on the water supply to the Express and check for leaks 2 Install the panel to the frame Fasten panel with the ten Torx head screws provided see Figure 7 below Figure 7 FRAME 10 TORX HEAD SCREW PANEL ...

Page 12: ...ith an abrasive cleaner Repair kit In the unlikely event your Terreon surface becomes damaged it can easily and inexpensively be repaired Contact your Bradley representative to order a repair kit and be sure to specify color when ordering Panel cleaning IMPORTANT Do not use abrasive cleansers to clean the panel or sprayhead body Abrasive cleaners can mar the surface Graffiti Vandalism If vandals c...

Page 13: ...ynthetic detergents lotion soaps and antiseptic soaps require no dilution 1 Using two screwdrivers or similar tool push up on the release tabs located beneath each soap dispenser and pull out the soap tanks from the sprayhead see Figure 8a 2 To remove packing dust rinse out each soap tank with hot water Shake water out thoroughly and allow to dry 3 Pour the soap into each soap tank s filler hole s...

Page 14: ...ank according to the following procedure 1 Pour out any remaining soap in the tank 2 Fill the tank half full of hot water and shake the tank to dislodge the soap residue 3 Empty the water from the container and repeat steps 1 and 2 until the soap container is clean NOTE If rinsing alone does not remove the soap residue place a small chain 24 inches long into the soap tank with hot water and shake ...

Page 15: ...186 1152B COAL Juvenile 186 1159 GRAY Juvenile 186 1159A PUTTY Juvenile 186 1159B COAL SCUFF PANEL 185 029 GRAY 185 029A PUTTY 185 029B COAL 16 TORX HEAD PANEL SCREW 160 378 GRAY 160 378A PUTTY 160 378B COAL Assembly of Components Paneling FRAME S17 240 Standard S17 241 Juvenile Vernatherm Thermostatic Mixing Valve Assembly S67 571 FLEX HOSE WITH SWIVEL END 269 653 STOP CHECK VALVE S27 102 FILTER ...

Page 16: ...215 1238 Rev C EN 03 813 Assembly of Components continued Pushbutton assembly U CUP 125 099 PISTON 119 227 NUT 110 115 STREAMFORMER 115 125 SCREW 160 289 DIFFUSER 269 508 O RING 125 001CK 1 8 TUBE CONNECTOR 169 890 1 4 TUBE CONNECTOR 145 090 SPRING 135 065 ACTUATOR BODY 118 279 PUSHBUTTON ASSEMBLY S08 324 SCREW 160 396 AERATOR HOUSING 115 133 Drain Assembly ...

Page 17: ...t the valve seat 1 Remove screws and disassemble metering valve 2 Clean the valve seat and inspect for deep gouges or scratches Replace if necessary 3 Remove all debris that may be clogging center hole of plastic diaphragm assembly 4 Remove any debris clogging the off center hole in the rubber diaphragm Metering Air Valve Troubleshooting continued REPAIR KIT S73 054A Note This repair kit also incl...

Page 18: ...w out to desired cycle time Problem Valve will not turn on Cause Water is not being supplied to the unit Solution Open all stops on the mixing valve Problem Timing can not be adjusted for more than 5 seconds Cause There is an air leak Solution Check assembly 1 Check all tubing and fittings for proper assembly 2 Tighten all screws which hold valve together Problem Pushbutton does not work properly ...

Page 19: ...ng and replace with a new ring NOTE An old or worn flip ring may cause temperature fluctuation and or water chatter 3 Reassemble the power element and valve body Apply grease to the main valve slide and gently ease into position rotating so that grease is applied to the flip ring Do not force the slide as this may push the flip ring from its position To test rotate the slide a slight drag should b...

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